ACS550
RPBA-01
EVS9324-ES
FS45012KE3 ABB DRIVE AGDR-71C
List of related manuals
GENERAL MANUALS
RPBA-01 PROFIBUS DP Adapter User's Manual
3AFE64504215 (English)
SREA-01 Ethernet Adapter User's Manual
ACS550-01/U1 User's Manual (0.75…160 kW) /
3AUA0000042896 (English)
(1…200 hp)
3AFE64804588 (3AUA0000001418 ) (English)
Typical contents
• Safety
Flange Mounting Instructions
• Installation
Kit, IP21 / UL type 1
Frame size Code (English)
• Programming/Start-up
FMK-A-R1
R1
100000982
• Diagnostics
FMK-A-R2
R2
100000984
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FMK-A-R3
R3
100000986
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R4
100000988
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AC8-FLNGMT-R5 1
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ACS800-
1
AC8-FLNGMT-R6
R6
PNTG01U-EN
Guide for Capacitor Reforming in ACS50, ACS55,
1. Not available for ACS550-01 series
ACS150, ACS310, ACS350, ACS355, ACS550, ACH550
and R1-R4 OINT-/SINT-boards
Kit, IP54 / UL type 12
Frame size Code (English)
3AFE68735190 (English)
FMK-B-R1
R1
100000990
FMK-B-R2
R2
100000992
ACS550-01 manuals
FMK-B-R3
R3
100000994
FMK-B-R4
R4
100000996
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(delivered with optional equipment)
MFDT-01 FlashDrop User's Manual
3AFE68591074 (English)
OHDI-01 115/230 V Digital Input Module User's Manual
3AUA0000003101 (English)
OREL-01 Relay Output Extension Module User's
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CANopen is a registered trademark of CAN in Automation
e.V.
RCNA-01 ControlNet Adapter User's Manual
3AFE64506005 (English)
ControlNet™ is a trademark of ODVA™.
RDNA-01 DeviceNet Adapter User's Manual
DeviceNet™ is a trademark of ODVA™.
3AFE64504223 (English)
DRIVECOM is a registered trademark of DRIVECOM User
RECA-01 EtherCAT Adapter Module User's Manual
Group e.V.
3AUA0000043520 (English)
EtherCAT® is registered trademark and patented
REPL-01 Ethernet POWERLINK Adapter Module
technology, licensed by Beckhoff Automation GmbH,
User's Manual
Germany.
3AUA0000052289 (English)
EtherNet/IP™ is a trademark of ODVA™.
REPL-02 Ethernet POWERLINK Adapter Module
ETHERNET POWERLINK is a trademark of Bernecker +
User's Manual
Rainer Industrie-ElektronikGes.m.b.H.
3AUA0000090411 (English)
Modbus and Modbus/TCP are registered trademarks of
RETA-01 Ethernet Adapter Module User's Manual
Schneider Automation Inc.
3AFE64539736 (English)
PROFIBUS, PROFIBUS DP and PROFINET IO are
RETA-02 Ethernet Adapter Module User's Manual
3AFE68895383 (English)
registered trademarks of Profibus International.
ACS550-01/U1 Drives
0.75…160 kW
1…200 hp
User’s Manual
3AFE64804588 (3AUA0000001418) Rev H
EN
EFFECTIVE: 2014-07-04
SUPERSEDES: 3AFE64804588 (3AUA0000001418) Rev G 2009-07-07
2014 ABB Oy. All Rights Reserved.
ACS550-01/U1 User’s Manual
5
Safety instructions
Use of warnings and notes
There are two types of safety instructions throughout this manual:
• Notes draw attention to a particular condition or fact, or give information on a
subject.
• Warnings caution you about conditions which can result in serious injury or death
and/or damage to the equipment. They also tell you how to avoid the danger. The
warning symbols are used as follows:
Electricity warning warns of hazards from electricity which can cause physical
injury and/or damage to the equipment.
General warning warns about conditions, other than those caused by electricity,
which can result in physical injury and/or damage to the equipment.
General safety
WARNING! Obey these instructions. If you ignore them, injury or death, or damage
to the equipment can occur.
• Use safety shoes to avoid foot injury.
• Handle the drive carefully.
• Beware of hot surfaces. Some parts, such as heatsinks, remain hot for a while
after disconnection of the electrical supply. See chapter Technical data on page
277.
• Keep the drive in its package or protect it otherwise from dust and burr from
drilling and grinding until you install it. Protect also the installed drive against dust
and burr. Electrically conductive debris inside the drive can cause damage or
malfunction.
Electrical safety
WARNING! The ACS550 adjustable speed AC drive should ONLY be installed by a
qualified electrician.
WARNING! Even when the motor is stopped, dangerous voltage is present at the
power circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the frame
size, UDC+ and UDC-, or BRK+ and BRK-.
Safety instructions
6
ACS550-01/U1 User’s Manual
WARNING! Dangerous voltage is present when input power is connected. After
disconnecting the supply, wait at least 5 minutes (to let the intermediate circuit
capacitors discharge) before removing the cover.
WARNING! Even when power is switched off from the input terminals of the
ACS550, there may be dangerous voltage (from external sources) on the terminals
of the relay outputs RO1RO3.
WARNING! When the control terminals of two or more drives are connected in
parallel, the auxiliary voltage for these control connections must be taken from a
single source which can either be one of the drives or an external supply.
WARNING! If you install the drive on an IT system (an ungrounded power system or
a high-resistance-grounded [over 30 ohms] power system), disconnect the internal
EMC filter, otherwise the system will be connected to ground potential through the
EMC filter capacitors. This can cause danger or damage the drive.
If you install the drive on a corner-grounded TN system, disconnect the internal EMC
filter, otherwise the system will be connected to ground potential through the EMC
filter capacitors. This will damage the drive.
Note: Disconnecting the internal EMC filter increases the conducted emission and
reduces the drive EMC compatibility considerably.
See section Disconnecting the internal EMC filter on page 27. Also see sections IT
systems on page 286 and Corner-grounded TN systems on page 285.
WARNING! Do not attempt to install or remove EM1, EM3, F1 or F2 screws while
power is applied to the drive’s input terminals.
Maintenance
WARNING! The ACS550-01/U1 is not field repairable. Never attempt to repair a
malfunctioning drive; contact your local ABB representative for replacement.
Safety instructions
ACS550-01/U1 User’s Manual
7
Control of the drive and motor
WARNING! Do not control the motor with the disconnecting device (disconnecting
means); instead, use the control panel start and stop keys
and
, or
commands via the I/O board of the drive. The maximum allowed number of charging
cycles of the DC capacitors (i.e. power-ups by applying power) is five in ten minutes.
WARNING! The ACS550 will start up automatically after an input voltage interruption
if the external run command is on.
Note: For more technical information, contact your local ABB representative.
Safety instructions
8
ACS550-01/U1 User’s Manual
Safety instructions
ACS550-01/U1 User’s Manual
9
Table of contents
List of related manuals
Safety instructions
Use of warnings and notes
5
General safety
5
Electrical safety
5
Maintenance
6
Control of the drive and motor
7
Table of contents
Contents of this manual
Compatibility
13
Intended use
13
Intended audience
13
Installation
Installation flow chart
15
Preparing for installation
16
Installing the drive
20
Start-up, control with I/O and ID Run
How to start up the drive
37
How to control the drive through the I/O interface
44
How to perform the ID Run
45
Control panels
About control panels
47
Compatibility
47
Assistant Control Panel
48
Basic Control Panel
68
Application macros
ABB Standard macro
78
3-wire macro
79
Alternate macro
80
Motor Potentiometer macro
81
Hand-Auto macro
82
PID Control macro
83
PFC macro
84
Torque Control macro
85
Connection examples of two-wire and three-wire sensors
86
Connection for obtaining 0…10 V from analog outputs
87
User parameter sets
88
Table of contents
10
ACS550-01/U1 User’s Manual
Macro default values for parameters
89
Parameters
Complete parameter list
91
Complete parameter descriptions
106
Embedded fieldbus
Overview
203
Planning
204
Mechanical and electrical installation - EFB
204
Communication set-up - EFB
205
Activate drive control functions - EFB
207
Feedback from the drive - EFB
211
Diagnostics - EFB
212
Modbus protocol technical data
215
ABB control profiles technical data
224
Fieldbus adapter
Overview
237
Planning
239
Mechanical and electrical installation - FBA
240
Communication set-up - FBA
241
Activate drive control functions - FBA
241
Feedback from the drive - FBA
244
Diagnostics - FBA
245
ABB Drives profile technical data
248
Generic profile technical data
256
Diagnostics
Diagnostic displays
259
Correcting faults
260
Correcting alarms
266
Maintenance
Maintenance intervals
271
Heatsink
271
Main fan replacement
272
Internal enclosure fan replacement
274
Capacitors
275
Control panel
275
Technical data
Ratings
277
Input power connections
281
Motor connections
289
Brake components
295
Control connections
299
Efficiency
300
Losses, cooling data and noise
301
Table of contents
ACS550-01/U1 User’s Manual
11
Dimensions and weights
303
Degrees of protection
306
Ambient conditions
307
Materials
308
Applicable standards
309
Markings
309
IEC/EN 61800-3:2004 Definitions
311
Compliance with the IEC/EN 61800-3:2004 +A1:2012
311
Index
Further information
Product and service inquiries
325
Product training
325
Providing feedback on ABB Drives manuals
325
Document library on the Internet
325
Table of contents
12
ACS550-01/U1 User’s Manual
Table of contents
ACS550-01/U1 User’s Manual
13
Contents of this manual
Compatibility
This manual covers ACS550-01/U1 drives. The manual is compatible with the
ACS550-01/U1 drive firmware version 3.14e or later. See parameter 3301
FIRMWARE on page 155.
Intended use
The ACS550-01/U1 is a general purpose drive. The macros should only be applied
to the applications defined in the respective section.
Intended audience
This manual is intended for personnel who install, commission, operate and service
the drive. Read the manual before working on the drive. The reader is expected to
know the fundamentals of electricity, wiring, electrical components and electrical
schematic symbols.
Contents of this manual
14
ACS550-01/U1 User’s Manual
Contents of this manual
ACS550-01/U1 User’s Manual
15
Installation
Study these installation instructions carefully before proceeding. Failure to observe
the warnings and instructions may cause a malfunction or personal hazard.
WARNING! Before you begin read chapter Safety instructions on page 5.
Note: The installation must always be designed and made according to applicable
local laws and regulations. ABB does not assume any liability whatsoever for any
installation which breaches the local laws and/or other regulations. Furthermore, if
the recommendations given by ABB are not followed, the drive may experience
problems that the warranty does not cover.
Installation flow chart
The installation of the ACS550 adjustable speed AC drive follows the outline below.
The steps must be carried out in the order shown. At the right of each step are
references to the detailed information needed for the correct installation of the drive.
Task
See
PREPARE for installation
Preparing for installation on page 16
PREPARE the mounting location
Prepare the mounting location on page 20
REMOVE the front cover
Remove the front cover on page 21
MOUNT the drive
Mount the drive on page 22
INSTALL wiring
Wiring overview on page 23 and
Check the insulation of the assembly on page 30
CHECK installation
Check installation on page 35
REINSTALL the cover
Reinstall the cover on page 36
START-UP
How to start up the drive on page 37
Installation
16
ACS550-01/U1 User’s Manual
Preparing for installation
Lifting the drive
Lift the drive only by the metal
chassis.
Unpacking the drive
1. Unpack the drive.
2. Check for any damage and
notify the shipper immediately
if damaged components are
found.
IP2040
3. Check the contents against
the order and the shipping label to verify that all parts have been received.
Drive identification
Drive labels
To determine the type of drive you are installing, refer to either:
• serial number label attached on upper part of the choke plate between the
mounting holes, or
Type designation
Serial number
• type designation label attached on the heat sink - on the right side of the drive
cover. Two examples of the type designation label are given below.
Serial number
Type designation
Serial number
Type designation
Installation
ACS550-01/U1 User’s Manual
17
The labels contain information on the Type designation (page 17), Ratings and frame
size (page 17), Serial number (page 17), degree of protection (see also Degrees of
protection on page 306) and valid markings (see also Markings on page 309).
Type designation
Use the following chart to interpret the type designation found on both the type
designation and the serial number label.
ACS550-01-08A8-4+J404+
AC, Standard Drive - 550 product series
Construction (region specific)
01 = Setup and parts specific to IEC installation and compliance
U1= Setup and parts specific to US installation and NEMA compliance
Output current rating
e.g. 08A8 = 8.8 A, see section Ratings on page 277 for details
Voltage rating
2 = 208…240 VAC
4 = 380…480 VAC
6 = 500…600 VAC
Options
Examples of options:
B055 = IP54 / UL type 12 (no specification = IP21 / UL type 1).
UL type 12 is not available for type ACS550-01-290A-4.
0J400 = No control panel
J404
= ACS-CP-C Basic Control Panel
L511
= OREL-01
Relay output extension
K451 = RDNA-01
DeviceNet
K454 = RPBA-01
PROFIBUS DP
Ratings and frame size
The chart in section Ratings on page 277 lists technical specifications and identifies
the drive’s frame size - significant, since some instructions in this document vary,
depending on the drive’s frame size. To read the ratings table, you need the “Output
current rating” entry from the type designation. Also, when using the ratings table,
note that the table is broken into sections based on the drive’s “Voltage rating”.
Serial number
The format of the drive serial number shown on the labels is described below.
Serial number is of format CYYWWXXXXX, where
C:
Country of manufacture
YY:
Year of manufacture
WW:
Week of manufacture; 01, 02, 03, … for week 1, week 2, week 3, …
XXXXX:
Integer starting every week from 00001.
Installation
18
ACS550-01/U1 User’s Manual
Motor compatibility
The motor, drive and supply power must be compatible:
Motor
Verify
Reference
specification
Motor type
3-phase induction motor
-
Nominal current
Motor value is within this
• Type designation label on drive, entry for
range: 0.2…2.0 · I2hd
Output I2hd, or
(I2hd = drive heavy duty
• Type designation on drive and rating table in
current)
chapter Technical data on page 277.
Nominal frequency
10…500 Hz
-
Voltage range
Motor is compatible with
208…240 V (for ACS550-X1-XXXX-2) or
the ACS550 voltage range.
380…480 V (for ACS550-X1-XXXX-4) or
500…600 V (for ACS550-U1-XXXX-6)
Insulation
500…600 V drives: Either
For ACS550-U1-XXXX-6
the motor complies with
NEMA MG1 Part 31, or a
du/dt filter is used between
the motor and drive.
Tools required
To install the ACS550 you need the following:
• screwdrivers (as appropriate for the mounting hardware used)
• wire stripper
• tape measure
• drill
• for installations involving ACS550-U1, frame sizes R5 or R6 and IP54 / UL type
12 enclosures: punch for creating conduit mounting holes
• for installations involving ACS550-U1, frame size R6: appropriate crimping tool
for power cable lugs. See section Power terminal considerations - R6 frame size
on page 287.
• mounting hardware: screws or nuts and bolts, four each. The type of hardware
depends on the mounting surface and the frame size. For the dimensions and
weights of the frames, see Dimensions and weights on page 303.
Frame size
Mounting hardware
R1…R4
M5
#10
R5
M6
1/4 in
R6
M8
5/16 in
Suitable environment and enclosure
Confirm that the site meets the environmental requirements. To prevent damage
prior to installation, store and transport the drive according to the environmental
requirements specified for storage and transportation. See section Ambient
conditions on page 307.
Installation
ACS550-01/U1 User’s Manual
19
Confirm that the enclosure is appropriate, based on the site contamination level:
• IP21 / UL type 1 enclosure: The site must be free of airborne dust, corrosive
gases or liquids, and conductive contaminants such as dripping water,
condensation, carbon dust and metallic particles.
• IP54 / UL type 12 enclosure: This enclosure provides protection from airborne
dust and light sprays or splashing water from all directions.
• If, for some reason, an IP21 drive needs to be installed without the conduit box or
cover, or an IP54 drive without the conduit plate or hood, see the note in chapter
Technical data, page 310.
Suitable mounting location
Confirm that the mounting location meets the following constraints:
• The drive must be mounted vertically on a smooth, solid surface, and in a suitable
environment as defined above. For horizontal installation, contact your local ABB
representative for more information.
• The minimum space requirements for the drive are the outside dimensions (see
section Outside dimensions on page 304), plus air flow space around the drive
(see section Losses, cooling data and noise on page 301).
• The distance between the motor and the drive is limited by the maximum motor
cable length. See section Motor connection specifications on page 289.
• The mounting site must support the drive’s modest weight. See section Weight on
page 306.
Installation
20
ACS550-01/U1 User’s Manual
Installing the drive
WARNING! Before installing the ACS550, ensure the input power supply to the drive
is off.
For flange mounting (mounting the drive in a cooling air duct), see the appropriate
Flange Mounting Instructions:
IP21 / UL type 1
IP54 / UL type 12
Frame size
Kit
Code (English)
Kit
Code (English)
R1
FMK-A-R1
100000982
FMK-B-R1
100000990
R2
FMK-A-R2
100000984
FMK-B-R2
100000992
R3
FMK-A-R3
100000986
FMK-B-R3
100000994
R4
FMK-A-R4
100000988
FMK-B-R4
100000996
R5
AC8-FLNGMT-R5 1
ACS800-PNTG01U-
-
-
EN
R6
AC8-FLNGMT-R6 1
-
-
1. Not available in ACS550-01 series.
Prepare the mounting location
The ACS550 should only be mounted where all of the
requirements defined in section Preparing for installation
on page 16 are met.
1. Mark the position of the mounting holes with the help of
1
the mounting template provided with the drive.
X0002
2. Drill the holes.
Note: Frame sizes R3 and R4 have four holes along the top. Use only two. If
possible, use the two outside holes (to allow room to remove the fan for
maintenance).
Note: ACS400 drives can be replaced using the original mounting holes. For R1 and
R2 frame sizes, the mounting holes are identical. For R3 and R4 frame sizes, the
inside mounting holes on the top of ACS550 drives match ACS400 mounts.
Installation
ACS550-01/U1 User’s Manual
21
Remove the front cover
3
IP21 / UL type 1
1. Remove the control panel, if attached.
2
2. Loosen the captive screw at the top.
3. Pull near the top to remove the
cover.
1
IP2000
IP54 / UL type 12
R6
R1R5
1. If hood is present: Remove screws
1
(2) holding hood in place.
2
1
2. If hood is present: Slide hood up and
off of the cover.
3. Loosen the captive screws around
the edge of the cover.
4. Remove the cover.
3
4
FM
Installation
22
ACS550-01/U1 User’s Manual
Mount the drive
1
IP21 / UL type 1
1. Position the ACS550 onto the mounting screws or
bolts and securely tighten in all four corners.
Note: Lift the ACS550 by its metal chassis (frame
size R6 by the lifting holes on both sides at the top).
2
2. Non-English speaking locations: Add a warning
sticker in the appropriate language over the existing
warning on the top of the module.
IP2002
IP54 / UL type 12
For the IP54 / UL type 12 enclosures, rubber plugs are required in the holes
provided for access to the drive mounting slots.
1. As required for access, remove the rubber plugs.
3
Push plugs out from the back of the drive.
2. R5 & R6: Align the sheet metal hood (not shown) in
front of the drive’s top mounting holes. (Attach as
part of next step.)
1, 4
3. Position the ACS550 onto the mounting screws or
bolts and securely tighten in all four corners.
5
Note: Lift the ACS550 by its metal chassis (frame
size R6 by the lifting holes on both sides at the top).
FM
4. Reinstall the rubber plugs.
5. Non-English speaking locations: Add a warning sticker in the appropriate language
over the existing warning on the top of the module.
Installation
ACS550-01/U1 User’s Manual
23
Wiring overview
Conduit/Gland kit
Wiring drives with the IP21 / UL type 1 enclosure requires a conduit/gland kit with the
following items:
• conduit/gland box
• five (5) cable clamps (ACS550-01 only)
• screws
• cover.
The kit is included with IP21 / UL type 1 enclosures.
Wiring requirements
WARNING! Ensure the motor is compatible for use with the ACS550. The drive must
be installed by a competent person in accordance with the considerations defined in
section Preparing for installation on page 16. If in doubt, contact your local ABB
representative.
As you install the wiring, observe the following:
There are four sets of wiring instructions - one set for each combination of drive
enclosure type (IP21 / UL type and IP54 / UL type 12) and wiring type (conduit or
cable). Be sure to select the appropriate procedure.
Determine electro-magnetic compliance (EMC) requirements per local codes.
See section Motor cable requirements for CE & C-Tick compliance on page 293.
In general:
- Follow local codes for cable size.
- Keep these four classes of wiring separated: input power wiring, motor wiring,
control/communications wiring and braking unit wiring.
When installing input power and motor wiring, refer to the following, as
appropriate:
Terminal
Description
Specifications and notes
U1, V1, W11
3-phase power supply input
Input power connections on page 281
PE
Protective Ground
Ground connections on page 285
U2, V2, W2
Power output to motor
Motor connections on page 289
1 The ACS550 -x1-xxxx-2 (208…240 V series) can be used with a single phase supply, if output
current is derated by 50%. For single phase supply voltage, connect power at U1 and W1.
To locate input power and motor connection terminals, see section Power
connection diagrams on page 25. For specifications on power terminals, see
section Drive’s power connection terminals on page 286.
For corner-grounded TN systems, see section Corner-grounded TN systems on
page 285.
For IT systems, see section IT systems on page 286.
Installation
24
ACS550-01/U1 User’s Manual
For frame size R6, see section Power terminal considerations - R6 frame size on
page 287 to install the appropriate cable lugs.
For drives using braking (optional), refer to the following, as appropriate:
Frame size
Terminal
Description
Braking accessory
R1, R2
BRK+, BRK-
Braking resistor
Braking resistor. See section Brake
components on page 295.
R3, R4, R5, R6
UDC+, UDC-
DC bus
Contact your ABB representative to
order either:
• braking unit or
• chopper and resistor
When installing control wiring, refer to the following chapters or sections, as
appropriate:
- Control terminals table on page 28
- Control connections on page 299
- Application macros on page 77
- Complete parameter descriptions on page 106
- Embedded fieldbus on page 203
- Fieldbus adapter on page 237.
Installation
ACS550-01/U1 User’s Manual
25
Power connection diagrams
The following diagram shows the terminal layout for frame size R3, which, in
general, applies to frame sizes R1R6, except for the R5/R6 power and ground
terminals.
J1 - DIP switches for analog inputs (two types can be used)
J1
J1
Diagram shows the R3 frame.
AI1: (in voltage position)
Other frames have similar layouts.
AI2: (in current position)
Panel connector
X1 - Analog inputs and outputs
(and 10 V ref. voltage output)
FlashDrop option
X1 - Digital inputs
Power LED (green)
(and 24 V aux. voltage output)
Fault LED (red)
X1 - Relay outputs
J2 - DIP switch
for RS485 termination
Optional module 1
J2
J2
X1 - Communications
(RS485)
ON
ON
Optional module 2
off position
on position
Power input
Power output to motor
(U1, V1, W1)
(U2, V2, W2)
Frame sizes
R5/R6 differ.
See
EM3
next page.
EM1
GND
PE
3AUA0000001571
Optional braking
Frame
Terminal
Brake options
size
labels
R1, R2
BRK+, BRK-
Brake resistor
R3, R4
UDC+, UDC-
• Braking unit
• Chopper and resistor
WARNING! To avoid danger, or damage to the drive, on IT systems and corner-
grounded TN systems, see section Disconnecting the internal EMC filter on page 27.
Installation
26
ACS550-01/U1 User’s Manual
The following diagram shows the power and ground terminal layout for frame sizes
R5 and R6end
R5
R6
F2
F1
F2
PE
GND
X0011
GND
Power input
Power output to motor
(U1, V1, W1)
(U2, V2, W2)
F1
Optional braking
Frame
Terminal
Brake options
size
labels
R5, R6
UDC+, UDC-
• Braking unit
• Chopper and resistor
X0013
PE
GND
Power input
Power output to motor
(U1, V1, W1)
(U2, V2, W2)
WARNING! To avoid danger, or damage to the drive, on IT systems and corner-
grounded TN systems, see section Disconnecting the internal EMC filter on page 27.
Installation
ACS550-01/U1 User’s Manual
27
Disconnecting the internal EMC filter
On certain types of systems, you must disconnect the internal EMC filter, otherwise
the system will be connected to ground potential through the EMC filter capacitors,
which might cause danger, or damage the drive.
Note: Disconnecting the internal EMC filter increases the conducted emission and
reduces the drive EMC compatibility considerably.
The following table shows the installation rules for the EMC filter screws in order to
connect or disconnect the filter, depending on the system type and the frame size.
For more information on the different system types, see IT systems on page 286 and
Corner-grounded TN systems on page 285.
The locations of screws EM1 and EM3 are shown in the diagram on page 25. The
locations of screws F1 and F2 are shown in the diagram on page 26.
Symmetrically
IT systems (ungrounded
Frame
Corner-grounded
Screw
grounded TN systems
or high-resistance-
sizes
TN systems
(TN-S systems)
grounded [> 30 ohm])
EM1
x
x
R1…R3
EM31
x
EM1
x
x
-
R4
EM31
x
-
-
F1
x
x
-
R5…R6
F2
x
x
-
x = Install the screw. (EMC filter will be connected.)
= Replace the screw with the provided polyamide screw. (EMC filter will be disconnected.)
- = Remove the screw. (EMC filter will be disconnected.)
1 ACS550-U1 drives are shipped with screw EM3 already removed.
Installation
28
ACS550-01/U1 User’s Manual
Control terminals table
The following provides information for connecting control wiring at X1 on the drive.
X1
Hardware description
1
SCR
Terminal for signal cable shield (screen). (Connected internally to chassis ground.)
2
AI1
Analog input channel 1, programmable. Default2 = frequency reference. Resolution
0.1%, accuracy ±1%.
Two different DIP switch types can be used.
J1: AI1 OFF: 0…10 V (Ri = 312 kohm)
J1: AI1 ON: 0…20 mA (Ri = 100 ohm)
3
AGND
Analog input circuit common (connected internally to chassis gnd. through 1 Mohm).
4
+10 V
Potentiometer reference source: 10 V ±2%, max. 10 mA (1 kohm < R < 10 kohm).
5
AI2
Analog input channel 2, programmable. Default2 = not used. Resolution 0.1%,
accuracy ±1%.
Two different DIP switch types can be used.
J1: AI2 OFF: 0…10 V (Ri = 312 kohm)
J1: AI2 ON: 0…20 mA (Ri = 100 ohm)
6
AGND
Analog input circuit common (connected internally to chassis gnd. through 1 Mohm).
7
AO1
Analog output, programmable. Default2 = frequency. 0…20 mA (load < 500 ohm).
Accuracy ±3%.
8
AO2
Analog output, programmable. Default2 = current. 0…20 mA (load < 500 ohm).
Accuracy ±3%.
9
AGND
Analog output circuit common (connected internally to chassis gnd. through 1 Mohm).
10
+24V
Auxiliary voltage output 24 V DC / 250 mA (reference to GND), short circuit
protected.
11
GND
Auxiliary voltage output common (connected internally as floating).
12
DCOM
Digital input common. To activate a digital input, there must be  10 V
(or -10 V) between that input and DCOM. The 24 V may be provided by the
ACS550 (X1-10) or by an external 12…24 V source of either polarity.
13
DI1
Digital input 1, programmable. Default2 = start/stop.
14
DI2
Digital input 2, programmable. Default2 = fwd/rev.
15
DI3
Digital input 3, programmable. Default2 = constant speed sel (code).
16
DI4
Digital input 4, programmable. Default2 = constant speed sel (code).
17
DI5
Digital input 5, programmable. Default2 = ramp pair selection (code).
18
DI6
Digital input 6, programmable. Default2 = not used.
Installation
ACS550-01/U1 User’s Manual
29
X1
Hardware description
19
RO1C
Relay output 1, programmable. Default2 = Ready
Maximum: 250 V AC / 30 V DC, 2 A
20
RO1A
Minimum: 500 mW (12 V, 10 mA)
21
RO1B
22
RO2C
Relay output 2, programmable. Default2 = Running
Maximum: 250 V AC / 30 V DC, 2 A
23
RO2A
Minimum: 500 mW (12 V, 10 mA)
24
RO2B
25
RO3C
Relay output 3, programmable. Default2 = Fault (-1)
Maximum: 250 V AC / 30 V DC, 2 A
26
RO3A
Minimum: 500 mW (12 V, 10 mA)
27
RO3B
1 Digital input impedance 1.5 kohm. Maximum voltage for digital inputs is 30 V.
2 Default values depend on the macro used. Values specified are for the default macro. See chapter
Application macros on page 77.
Note: Terminals 3, 6 and 9 are at the same potential.
Note: For safety reasons the fault relay signals a “fault” when the ACS550 is
powered down.
WARNING! All ELV (Extra Low Voltage) circuits connected to the drive must be used
within a zone of equipotential bonding, i.e. within a zone where all simultaneously
accessible conductive parts are electrically connected to prevent hazardous voltages
appearing between them. This is accomplished by a proper factory grounding.
The terminals on the control board as well as on the optional modules attachable to
the board fulfil the Protective Extra Low Voltage (PELV) requirements stated in
EN 50178, provided that the external circuits connected to the terminals also fulfil
the requirements and the installation site is below 2000 m (6562 ft).
You can wire the digital input terminals in either a PNP or NPN configuration.
PNP connection (source)
NPN connection (sink)
X1
X1
10
+24V
10
+24V
11
GND
11
GND
12
DCOM
12
DCOM
13
DI1
13
DI1
14
DI2
14
DI2
15
DI3
15
DI3
16
DI4
16
DI4
17
DI5
17
DI5
18
DI6
18
DI6
Installation
30
ACS550-01/U1 User’s Manual
Check the insulation of the assembly
Drive
Do not make any voltage tolerance or insulation resistance tests on any part of the
drive as testing can damage the drive. Every drive has been tested for insulation
between the main circuit and the chassis at the factory. Also, there are voltage-
limiting circuits inside the drive which cut down the testing voltage automatically.
Supply cable
Check the insulation of the supply (input) cable according to local regulations before
connecting to the drive.
Motor and motor cable
Check the insulation of the motor and motor cable as follows:
1. Check that the motor cable is connected to the motor, and disconnected from the
drive output terminals U2, V2 and W2.
2. Measure the insulation resistance between phase
U1
conductors and between each phase conductor and
M
V1
the Protective Earth conductor using a measuring
3~
ohm
voltage of 1000 V DC. The insulation resistance of an
W1 PE
ABB motor must exceed 100 Mohm (reference value
at 25 °C or 77 °F). For the insulation resistance of
other motors, please consult the manufacturer’s instructions. Note: Moisture inside
the motor casing will reduce the insulation resistance. If moisture is suspected, dry
the motor and repeat the measurement.
Install the wiring
Wiring IP21 / UL type 1 enclosure with cables
1. Open the appropriate knockouts in the conduit/gland
box. (See section Conduit/Gland kit on page 23.)
2
2. Install the cable clamps for the power/motor cables.
1
X0004
Installation
ACS550-01/U1 User’s Manual
31
3.
On the input power cable, strip the sheathing back far
6
enough to route individual wires.
7
4.
On the motor cable, strip the sheathing back far
6
enough to expose the copper wire shield so that the
4
shield can be twisted into a bundle (pig-tail). Keep the
3
bundle not longer than five times its width to minimize
noise radiation.
8
IP2001
360° grounding under the clamp is recommended for
the motor cable to minimize noise radiation. In this
Frame
Tightening torque
case, remove the sheathing at the cable clamp.
size
N·m
lb·ft
R1, R2
1.4
1
5.
Route both cables through the clamps.
R3
2.5
1.8
6.
Strip and connect the power/motor wires and the
R4
5.6; PE: 2
4; PE 1.5
power ground wire to the drive terminals. See the
R5
15
11
table on the right for tightening torques.
R6
40; PE: 8
30; PE: 6
Note: For R6 frame size, refer to section Power
8
terminal considerations - R6 frame size on page 287.
7.
Connect the bundle (pig-tail) created from the motor
cable shield to the GND terminal.
X0005
8.
Install conduit/gland box and tighten the cable clamps.
9.
Install the cable clamp(s) for the control cable(s).
(Power/motor cables and clamps not shown in the
figure.)
9
X0006
10.
Strip control cable sheathing and twist the copper
shield into a bundle (pig-tail).
12
11.
Route control cable(s) through clamp(s) and tighten
13
clamp(s).
12.
Connect the ground shield bundle (pig-tail) for digital and
analog I/O cables at X1-1. (Ground only at the drive end.)
13.
Strip and connect the individual control wires to the
drive terminals. See section Control terminals table
on page 28. Use a tightening torque of 0.4 N·m
11
(0.3 lb·ft).
14.
Install the conduit/gland box cover (1 screw).
IP2003
Installation
32
ACS550-01/U1 User’s Manual
Wiring IP21 / UL type 1 enclosure with conduit
1. Open the appropriate knockouts in the conduit/gland
box. (See section Conduit/Gland kit on page 23.)
2. Install thin-wall conduit clamps (not supplied).
2
X0007
3. Install conduit/gland box.
3
4. Connect conduit runs to box.
X0005
5.
Route input power and motor wiring through
7
conduits (must be separate conduit runs).
6.
Strip wires.
7
7.
Connect power, motor and ground wires to the drive
terminals. See the table on the right for tightening
5
torques.
4
IP2004
Note: For R6 frame size, refer to section Power
Frame
Tightening torque
terminal considerations - R6 frame size on page
size
N·m
lb·ft
287.
R1, R2
1.4
1
R3
2.5
1.8
R4
5.6; PE: 2
4; PE 1.5
R5
15
11
R6
40; PE: 8
30; PE: 6
8.
Route the control cable through the conduit (must be
separate from input power and motor conduit runs).
10
9.
Strip the control cable sheathing and twist the copper
shield into a bundle (pig-tail).
11
10.
Connect the ground shield bundle (pig-tail) for digital
and analog I/O cables at X1-1. (Ground only at the
drive end.)
11.
Strip and connect the individual control wires to the
drive terminals. See section Control terminals table
8
on page 28. Use a tightening torque of 0.4 N·m
(0.3 lb·ft).
12.
Install the conduit/gland box cover (1 screw).
IP2005
Installation
ACS550-01/U1 User’s Manual
33
Wiring IP54 / UL type 12 enclosure with cables
1.
Cut the cable seals as needed for the power, motor
and control cables. The cable seals are cone-
shaped, rubber seals on the bottom of the drive.
The conical part of the seals must face downwards
when the seals are inserted in the lead-through
plate holes.
IP5003
1
2.
On the input power cable, strip the sheathing back
far enough to route individual wires.
5
3.
On the motor cable, strip the sheathing back far
enough to expose the copper wire shield so that
2
3
4
the shield can be twisted into a bundle (pig-tail).
4
Keep the bundle not longer than five times its width
to minimize noise radiation.
360° grounding under the clamp is recommended
IP5004
for the motor cable to minimize noise radiation. In
this case, remove the sheathing at the cable
clamp.
Frame
Tightening torque
size
N·m
lb·ft
4.
Route both cables through the clamps and tighten
R1, R2
1.4
1
the clamps.
R3
2.5
1.8
5.
Strip and connect the power/motor wires and the
R4
5.6; PE: 2
4; PE 1.5
R5
15
11
power ground wire to the drive terminals. See the
R6
40; PE: 8
30; PE: 6
table on the right for tightening torques.
Note: For R6 frame size, refer to section Power terminal considerations - R6 frame
size on page 287.
6.
Connect the bundle (pig-tail) created from the
motor cable shield to the GND terminal.
7.
Strip control cable sheathing and twist the copper
shield into a bundle (pig-tail).
8.
Route control cable(s) through clamp(s) and
9, 10
tighten clamp(s).
9.
Connect the ground shield bundle (pig-tail) for
digital and analog I/O cables at X1-1. (Ground only
at the drive end.)
10.
Strip and connect the individual control wires to the
drive terminals. See section Control terminals table
8
on page 28. Use a tightening torque of 0.4 N·m
(0.3 lb·ft).
IP5005
Installation
34
ACS550-01/U1 User’s Manual
Wiring IP54 / UL type 12 enclosure with conduit
1. Remove and discard the cable seals where conduit
will be installed. (The cable seals are cone-shaped,
rubber seals on the bottom of the drive.)
IP5013
1
2. For each conduit run, install water tight conduit
connectors (not supplied).
2
IP5016
3. Route the power wiring through the conduit.
6
4. Route the motor wiring through the conduit.
5. Strip the wires.
6. Connect the power, motor and ground wires to the
3
drive terminals. See the table on the right for
4
tightening torques.
IP5007
Frame
Tightening torque
Note: For R6 frame size, refer to section Power
sizeN·m
lb·ft
terminal considerations - R6 frame size on page
R1, R2
1.4
1
287.
R3
2.5
1.8
R4
5.6; PE: 2
4; PE 1.5
R5
15
11
7. Route the control cable through the conduit.
R6
40; PE: 8
30; PE: 6
8. Strip the control cable sheathing and twist the
copper shield into a bundle (pig-tail).
9. Connect the ground shield bundle (pig-tail) for digital and analog I/O cables at X1-1.
(Ground only at the drive end.)
10. Strip and connect the individual control wires to the drive terminals. See section
Control terminals table on page 28. Use a tightening torque of 0.4 N·m (0.3 lb·ft).
Installation
ACS550-01/U1 User’s Manual
35
Check installation
Before applying power, perform the following checks.
Check
Installation environment conforms to the drive’s specifications for ambient conditions.
The drive is mounted securely.
Space around the drive meets the drive’s specifications for cooling.
The motor and driven equipment are ready for start.
For IT systems and corner-grounded TN systems: The internal EMC filter is disconnected (see
section Disconnecting the internal EMC filter on page 27).
The drive is properly grounded.
The input power (mains) voltage matches the drive nominal input voltage.
The input power (mains) connections at U1, V1 and W1 are connected and tightened as
specified.
The input power (mains) fuses are installed.
The motor connections at U2, V2 and W2 are connected and tightened as specified.
The motor cable is routed away from other cables.
NO power factor compensation capacitors are in the motor cable.
The control connections are connected and tightened as specified.
NO tools or foreign objects (such as drill shavings) are inside the drive.
NO alternate power source for the motor (such as a bypass connection) is connected - no
voltage is applied to the output of the drive.
Installation
36
ACS550-01/U1 User’s Manual
Reinstall the cover
1
IP21 / UL type 1
1. Align the cover and slide it on.
2
2. Tighten the captive screw.
3. Reinstall the control panel.
4. Continue with start-up. See chapter Start-up,
3
control with I/O and ID Run on
page 37.
IP2009
IP54 / UL type 12
R6
R1…R5
1. Align the cover and slide it on.
4
2. Tighten the captive screws around
3
4
the edge of the cover.
3. Slide the hood down over the top
of the cover. (Only needed for UL
type 12 installations.)
4. Install the two screws that attach
5
the hood. (Only needed for UL
type 12 installations.)
6
5. Install the control panel.
1
Note: The control panel window
must be closed to comply with
2
FM
IP54 / UL type 12.
6. Optional: Add a lock (not supplied) to secure the control panel window.
7. Continue with start-up. See chapter Start-up, control with I/O and ID Run on page
37.
Installation
ACS550-01/U1 User’s Manual
37
Start-up, control with I/O and ID Run
The chapter instructs how to:
• perform the start-up
• start, stop, change the direction of rotation and adjust the speed of the motor
through the I/O interface
• perform an Identification Run for the drive.
Using the control panel to do these tasks is explained briefly in this chapter. For
details on how to use the control panel, refer to chapter Control panels starting on
page 47.
How to start up the drive
How you start up the drive depends on the control panel you have.
If you have an Assistant Control Panel, you can either run the Start-up
Assistant (see section How to perform the guided start-up on page 42) or perform
a limited start-up (see section How to perform the limited start-up on page 37).
The Start-up Assistant, which is included in the Assistant Control Panel only,
guides you through all essential settings to be done. In the limited start-up, the
drive gives no guidance; you go through the very basic settings by following the
instructions given in the manual.
If you have a Basic Control Panel, follow the instructions given in section How
to perform the limited start-up on page 37.
How to perform the limited start-up
For the limited start-up, you can use the Basic Control Panel or the Assistant Control
Panel. The instructions below are valid for both control panels, but the displays
shown are the Basic Control Panel displays, unless the instruction applies to the
Assistant Control Panel only.
Before you start, ensure that you have the motor nameplate data on hand.
SAFETY
The start-up may only be carried out by a qualified electrician.
The safety instructions given in chapter Safety instructions must be followed during
the start-up procedure.
The drive will start up automatically at power up, if the external run command is on.
Check the installation. See the checklist in chapter Installation, page 35.
Start-up, control with I/O and ID Run
38
ACS550-01/U1 User’s Manual
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if:
• there is a risk of damage in case of incorrect direction of rotation, or
• an ID Run needs to be performed during the drive start-up. ID Run is essential only in
applications that require the ultimate in motor control accuracy.
POWER-UP
Apply input power.
REM
Hz
The Basic Control Panel powers up into the Output mode.
OUTPUT
FWD
The Assistant Control Panel asks if you want to run the Start-
REM
CHOICE
EXIT
Do you want to
up Assistant. If you press
, the Start-up Assistant is not
use the start-up
assistant?
run, and you can continue with manual start-up in a similar
Yes
manner as described below for the Basic Control Panel.
No
EXIT
00:00
OK
MANUAL ENTRY OF START-UP DATA (Group 99: START-UP DATA)
If you have an Assistant Control Panel, select the language
REM
PAR EDIT
(the Basic Control Panel does not support languages). See
9901 LANGUAGE
parameter 9901 for the values of the available language
ENGLISH
[0]
alternatives. You find parameter descriptions in section
CANCEL
00:00
SAVE
Complete parameter descriptions starting on page 106.
The general parameter setting procedure is described below for the Basic
Control Panel. You find more detailed instructions for the Basic Control Panel
on page 73. Instructions for the Assistant Control Panel are on page 55.
The general parameter setting procedure:
REM
1. To go to the Main menu, press
if the bottom line shows OUTPUT;
rEF
MENU
FWD
otherwise press
repeatedly until you see MENU at the bottom.
2. Press keys
/
until you see “PAr” and press
REM
-01-
PAR
FWD
3. Find the appropriate parameter group with keys
/
and press
REM
2001
PAR
FWD
4. Find the appropriate parameter in the group with keys
/
REM
2002
PAR
FWD
5. Press and hold
for about two seconds until the parameter value is
REM
shown with
SET
under the value.
1500
rpm
PAR
SET
FWD
6. Change the value with keys
/
. The value changes faster while
REM
you keep the key pressed down.
1600
rpm
PAR
SET
FWD
7. Save the parameter value by pressing
REM
2002
PAR
FWD
Start-up, control with I/O and ID Run
ACS550-01/U1 User’s Manual
39
Select the application macro (parameter 9902). The general
REM
parameter setting procedure is given above.
9902
PAR
FWD
The default value 1 (ABB STANDARD) is suitable in most cases.
Select the motor control mode (parameter 9904).
REM
1
(VECTOR:SPEED) is suitable in most cases. 2 (VECTOR:TORQ) is suitable for
9904
PAR
FWD
torque control applications. 3 (SCALAR:FREQ) is recommended
• for multimotor drives when the number of the motors connected to the
drive is variable
• when the nominal current of the motor is less than 20% of the nominal
current of the drive
• when the drive is used for test purposes with no motor connected.
Enter the motor data from the motor nameplate:
Note: Set the motor data to
exactly the same value as on
the motor nameplate. For
ABB Motors
example, if the motor nominal
3
motor
M2AA 200 MLA 4
speed is 1470 rpm on the
IEC 200 M/L 55
No
nameplate, setting the value of
Ins.cl. F
IP 55
parameter 9908 MOTOR NOM
V
Hz
kW
r/min
A
cos
IA/IN
t
E/s
SPEED to 1500 rpm results in the
690 Y
50
30
1475
32.5
0.83
400 D
50
30
1475
56
0.83
wrong operation of the drive.
660 Y
50
30
1470
34
0.83
380 V
380 D
50
30
1470
59
0.83
supply
415 D
50
30
1475
54
0.83
voltage
440 D
60
35
1770
59
0.83
Cat. no
3GAA 202 001 - ADA
6312/C3
6210/C3
180
IEC 34-1
motor nominal voltage (parameter 9905)
REM
9905
PAR
FWD
motor nominal current (parameter 9906)
REM
9906
Allowed range: 0.2…2.0 · I2hd A
PAR
FWD
motor nominal frequency (parameter 9907)
REM
9907
PAR
FWD
motor nominal speed (parameter 9908)
REM
9908
PAR
FWD
motor nominal power (parameter 9909)
REM
9909
PAR
FWD
Start-up, control with I/O and ID Run
40
ACS550-01/U1 User’s Manual
Select the motor identification method (parameter 9910).
The default value 0 (OFF/IDMAGN) using the identification magnetization is suitable for most
applications. It is applied in this basic start-up procedure. Note however that this requires
that:
• parameter 9904 is set to 1 (VECTOR:SPEED) or 2 (VECTOR:TORQ), or
• parameter 9904 is set to 3 (SCALAR:FREQ) and parameter 2101 is set to 3 (SCALAR FLYST)
or 5 (FLY + BOOST).
If your selection is 0 (OFF/IDMAGN), move to the next step.
Value 1 (ON), which performs a separate ID Run, should be selected if:
• vector control mode is used [parameter 9904 = 1 (VECTOR:SPEED) or 2 (VECTOR:TORQ)],
and/or
• the operation point is near zero speed, and/or
• operation at torque range above the motor nominal torque over a wide speed range and
without any measured speed feedback is required.
If you decide to do the ID Run [value 1 (ON)], continue by following the separate instructions
given on page 45 in section How to perform the ID Run and then return to step DIRECTION
OF THE MOTOR ROTATION on page 40.
IDENTIFICATION MAGNETIZATION WITH ID RUN SELECTION 0 (OFF/IDMAGN)
As stated above, the identification magnetization is performed only if:
• parameter 9904 is set to 1 (VECTOR:SPEED) or 2 (VECTOR:TORQ), or
• parameter 9904 is set to 3 (SCALAR:FREQ) and parameter 2101 is set to 3 (SCALAR FLYST)
or 5 (FLY + BOOST).
LOC
Press key
REM
to switch to local control (LOC shown on the left).
Press
to start the drive. The motor model is now calculated by magnetizing the motor
for 10 to 15 s at zero speed (motor not rotating).
DIRECTION OF THE MOTOR ROTATION
Check the direction of the motor rotation.
• If the drive is in remote control (REM shown on the left),
LOC
LOC
REM
Hz
• To go to the Main menu, press
if the bottom line shows
SET
FWD
OUTPUT; otherwise press
repeatedly until you see
MENU at the bottom.
• Press keys
/
until you see “rEF” and press
• Increase the frequency reference from zero to a small value
with key
• Press
to start the motor.
• Check that the actual direction of the motor is the same as
indicated on the display (FWD means forward and REV
reverse).
• Press
to stop the motor.
Start-up, control with I/O and ID Run
ACS550-01/U1 User’s Manual
41
To change the direction of the motor rotation:
forward
• Disconnect input power from the drive, and wait 5 minutes
direction
for the intermediate circuit capacitors to discharge. Measure
the voltage between each input terminal (U1, V1 and W1)
and earth with a multimeter to ensure that the drive is
reverse
discharged.
direction
• Exchange the position of two motor cable phase conductors
at the drive output terminals or at the motor connection box.
• Verify your work by applying input power and repeating the
check as described above.
SPEED LIMITS AND ACCELERATION/DECELERATION TIMES
Set the minimum speed (parameter 2001).
LOC
2001
PAR
FWD
Set the maximum speed (parameter 2002).
LOC
2002
PAR
FWD
Set the acceleration time 1 (parameter 2202).
LOC
2202
Note: Check also acceleration time 2 (parameter 2205) if two
PAR
FWD
acceleration times will be used in the application.
Set the deceleration time 1 (parameter 2203).
LOC
2203
Note: Set also deceleration time 2 (parameter 2206) if two
PAR
FWD
deceleration times will be used in the application.
SAVING A USER PARAMETER SET AND FINAL CHECK
The start-up is now completed. However, it might be useful at
LOC
this stage to set the parameters required by your application
9902
PAR
FWD
and save the settings as a user parameter set as instructed in
section User parameter sets on page 88.
Check that the drive state is OK.
Basic Control Panel: Check that there are no faults or alarms
shown on the display. If you want to check the LEDs on the
front of the drive, switch first to remote control (otherwise a
fault is generated) before removing the panel and verifying that
the red LED is not lit and the green LED is lit but not blinking.
Assistant Control Panel: Check that there are no faults or
alarms shown on the display and that the panel LED is green
and does not blink.
The drive is now ready for use.
Start-up, control with I/O and ID Run
42
ACS550-01/U1 User’s Manual
How to perform the guided start-up
To be able to perform the guided start-up, you need the Assistant Control Panel.
Before you start, ensure that you have the motor nameplate data on hand.
SAFETY
The start-up may only be carried out by a qualified electrician.
The safety instructions given in chapter Safety instructions must be followed during
the start-up procedure.
The drive will start up automatically at power up, if the external run command is on.
Check the installation. See the checklist in chapter Installation, page 35.
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if:
• there is a risk of damage in case of incorrect direction of rotation, or
• an ID Run needs to be performed during the drive start-up. ID Run is essential only in
applications that require the ultimate in motor control accuracy.
POWER-UP
Apply input power. The control panel first asks if you want to use
REM CHOICE
Do you want to
the Start-up Assistant.
use the start-up
OK
assistant?
• Press
(when
Yes
is highlighted) to run the Start-up
Yes
No
Assistant.
EXIT
00:00
OK
EXIT
• Press
if you do not want to run the Start-up Assistant.
OK
• Press key
to highlight
No
and then press
if you want to
REM CHOICE
Show start-up
make the panel ask (or not ask) the question about running the
assistant on
next boot?
Start-up Assistant again the next time you switch on the power to
Yes
the drive.
No
EXIT
00:00
OK
SELECTING THE LANGUAGE
If you decided to run the Start-up Assistant, the display then asks
REM
PAR EDIT
you to select the language. Scroll to the desired language with
9901 LANGUAGE
SAVE
keys
/
and press
to accept.
ENGLISH
EXIT
[0]
If you press
, the Start-up Assistant is stopped.
EXIT
00:00
SAVE
STARTING THE GUIDED SET-UP
The Start-up Assistant now guides you through the set-up tasks,
REM
PAR EDIT
starting with the motor set-up. Set the motor data to exactly the
9905 MOTOR NOM VOLT
same value as on the motor nameplate.
220 V
Scroll to the desired parameter value with keys
/
and
EXIT
00:00
SAVE
SAVE
press
to accept and continue with the Start-up Assistant.
EXIT
Note: At any time, if you press
, the Start-up Assistant is
stopped and the display goes to the Output mode.
Start-up, control with I/O and ID Run
ACS550-01/U1 User’s Manual
43
After completing a set-up task, the Start-up Assistant suggests the
REM CHOICE
Do you want to
next one.
continue with
OK
application setup?
• Press
(when
Continue
is highlighted) to continue with the
Continue
Skip
suggested task.
EXIT
00:00
OK
OK
• Press key
to highlight
Skip
and then press
to move to
the following task without doing the suggested task.
EXIT
• Press
to stop the Start-up Assistant.
SAVING A USER PARAMETER SET AND FINAL CHECK
The start-up is now completed. However, it might be useful at this
stage to set the parameters required by your application and save
the settings as a user parameter set as instructed in section User
parameter sets on page 88.
After the whole set-up is completed, check there are no faults or
alarms shown on the display and the panel LED is green and does
not blink.
The drive is now ready for use.
Start-up, control with I/O and ID Run
44
ACS550-01/U1 User’s Manual
How to control the drive through the I/O interface
The table below instructs how to operate the drive through the digital and analog
inputs when:
• the motor start-up is performed, and
• the default (standard) parameter settings are valid.
Displays of the Basic Control Panel are shown as an example.
PRELIMINARY SETTINGS
If you need to change the direction of rotation, check that parameter
1003 is set to 3 (REQUEST).
Ensure that the control connections are wired according to the
See section ABB Standard
macro on page 78.
connection diagram given for the ABB Standard macro.
Ensure that the drive is in remote control. Press key
to switch
In remote control, the panel
LOC
REM
display shows text REM.
between remote and local control.
STARTING AND CONTROLLING THE SPEED OF THE MOTOR
Start by switching digital input DI1 on.
REM
Hz
Assistant Control Panel: The arrow starts rotating. It is dotted until the
OUTPUT
FWD
setpoint is reached.
Basic Control Panel: Text FWD starts flashing fast and stops after the
setpoint is reached
Regulate the drive output frequency (motor speed) by adjusting the
REM
Hz
voltage of analog input AI1.
OUTPUT
FWD
CHANGING THE DIRECTION OF ROTATION OF THE MOTOR
Reverse direction: Switch digital input DI2 on.
REM
Hz
OUTPUT
REV
Forward direction: Switch digital input DI2 off.
REM
Hz
OUTPUT
FWD
STOPPING THE MOTOR
Switch digital input DI1 off. The motor stops.
REM
Hz
Assistant Control Panel: The arrow stops rotating.
OUTPUT
FWD
Basic Control Panel: Text FWD starts flashing slowly.
Start-up, control with I/O and ID Run
ACS550-01/U1 User’s Manual
45
How to perform the ID Run
The drive estimates motor characteristics automatically using identification
magnetization when the drive is started for the first time and after any motor
parameter (Group 99: START-UP DATA) is changed. This is valid when parameter
9910 ID RUN has value 0 (OFF/IDMAGN), and
• parameter 9904 = 1 (VECTOR:SPEED) or 2 (VECTOR:TORQ), or
• parameter 9904 = 3 (SCALAR:FREQ) and parameter 2101 = 3 (SCALAR FLYST) or
5
(FLY + BOOST).
In most applications there is no need to perform a separate ID Run [9910 ID RUN =
1
(ON)]. The ID Run should be selected if:
• vector control mode is used [parameter 9904 = 1 (VECTOR:SPEED) or
2
(VECTOR:TORQ)], and/or
• the operation point is near zero speed, and/or
• operation at torque range above the motor nominal torque over a wide speed
range and without any measured speed feedback is required.
Note: If motor parameters (Group 99: START-UP DATA) are changed after the ID
Run, it must be repeated.
ID Run procedure
The general parameter setting procedure is not repeated here. For Assistant Control
Panel see page 55 and for Basic Control Panel page 73 in chapter Control panels.
PRE-CHECK
WARNING! The motor will run at up to approximately 50…80% of the nominal speed
during the ID Run. The motor will rotate in the forward direction. Ensure that it is
safe to run the motor before performing the ID Run!
De-couple the motor from the driven equipment.
Check that the values of the motor data parameters 99059909 are equivalent to those on
the motor nameplate, as shown in the steps on page 39.
If parameter values (Group 01: OPERATING DATA to Group 98: OPTIONS) are changed
before the ID Run, check that the new settings meet the following conditions:
2001 MINIMUM SPEED < 0 rpm
2002 MAXIMUM SPEED > 80% of the motor rated speed
2003 MAXIMUM CURRENT > I2hd
2017 MAX TORQUE 1 > 50% or 2018 MAX TORQUE 2 > 50%, depending on which limit is in
use according to parameter 2014 MAX TORQUE SEL.
Check that the Run Enable signal is on (parameter 1601).
LOC
Ensure that the panel is in local control (LOC shown on the left / at the top). Press key
to
REM
switch between local and remote control.
Start-up, control with I/O and ID Run
46
ACS550-01/U1 User’s Manual
ID RUN WITH THE ASSISTANT CONTROL PANEL
Change parameter 9910 ID RUN to 1 (ON). Save the new setting
LOC
PAR EDIT
SAVE
by pressing
9910 ID RUN
ON
[1]
CANCEL
00:00
SAVE
If you want to monitor actual values during the ID Run, go to
LOC
50.0Hz
EXIT
the Output mode by pressing
repeatedly until you get
0.0 Hz
there.
0.0 A
0.0 %
DIR
00:00
MENU
Press
to start the ID Run. The panel keeps switching
LOC ALARM
between the display that was shown when you started the ID
ALARM 2019
Run and the alarm display presented on the right.
ID run
In general, it is recommended not to press any control panel
00:00
keys during the ID Run. However, you can stop the ID Run at
any time by pressing
After the ID Run is completed, the alarm display is not shown
LOC FAULT
any more.
FAULT 11
If the ID Run fails, the fault display presented on the right is
ID RUN FAIL
shown.
00:00
ID RUN WITH THE BASIC CONTROL PANEL
Change parameter 9910 ID RUN to 1 (ON). Save the new setting
LOC
by pressing
9910
PAR
FWD
LOC
1
PAR
SET
FWD
If you want to monitor actual values during the ID Run, go to
LOC
Hz
the Output mode by pressing
repeatedly until you get
OUTPUT
FWD
there.
Press
to start the ID Run. The panel keeps switching
LOC
between the display that was shown when you started the ID
A2019
FWD
Run and the alarm display presented on the right.
In general, it is recommended not to press any control panel
keys during the ID Run. However, you can stop the ID Run at
any time by pressing
After the ID Run is completed, the alarm display is not shown
LOC
any more.
F0011
FWD
If the ID Run fails, the fault display presented on the right is
shown.
Start-up, control with I/O and ID Run
ACS550-01/U1 User’s Manual
47
Control panels
About control panels
Use a control panel to control the drive, read status data and adjust parameters. The
drive works with either of two different control panel types:
• Basic Control Panel - This panel (described in section Basic Control Panel on
page 68) provides basic tools for manual entry of parameter values.
• Assistant Control Panel - This panel (described below) includes pre-programmed
assistants to automate the most common parameter setups. The panel provides
language support. It is available with different language sets.
Compatibility
The manual is compatible with the following panel versions:
• Basic Control Panel: ACS-CP-C Rev. M or later
• Assistant Control Panel (Area 1): ACS-CP-A Rev. F or later
(new panel series manufactured since 2007 with serial number XYYWWRXXXX,
where year YY = 07 or greater and revision R = F, G, E, …)
• Assistant Control Panel (Asia): ACS-CP-D Rev. Q or later
See page 51 for how to find out the version of your Assistant Control Panel. See
parameter 9901 LANGUAGE to see the languages supported by the different Assistant
Control Panels.
Control panels
48
ACS550-01/U1 User’s Manual
Assistant Control Panel
Features
The Assistant Control Panel features:
• alphanumeric control panel with an LCD display
• language selection for the display
• Start-up Assistant to ease drive commissioning
• copy function - parameters can be copied to the control panel memory for later
transfer to other drives or for backup of a particular system.
• context sensitive help
• real time clock.
Overview
The following table summarizes the key functions and displays on the Assistant
Control Panel.
No.
Use
1
1
Status LED - Green for normal operation. If LED is flashing, or red, see
section Diagnostic displays on page 259.
2a
LOC
49.1Hz
2
LCD display - Divided into three main areas:
49.1 Hz
a. Status line - variable, depending on the mode of operation, see section
2b
0.5 A
Status line on page 49.
10.7 %
b. Center - variable; in general, shows signal and parameter values, menus or
2c
DIR
00:00
MENU
lists. Shows also faults and alarms.
c. Bottom line - shows current functions of the two soft keys and, if enabled,
the clock display.
3
4
5
3
Soft key 1 - Function depends on the context. The text in the lower left corner
of the LCD display indicates the function.
7
6
8
4
Soft key 2 - Function depends on the context. The text in the lower right
corner of the LCD display indicates the function.
9
10
5
Up -
• Scrolls up through a menu or list displayed in the center of the LCD display.
• Increments a value if a parameter is selected.
• Increments the reference value if the upper right corner is highlighted.
Holding the key down changes the value faster.
6
Down -
• Scrolls down through a menu or list displayed in the center of the LCD
display.
• Decrements a value if a parameter is selected.
• Decrements the reference value if the upper right corner is highlighted.
Holding the key down changes the value faster.
7
LOC/REM - Changes between local and remote control of the drive.
8
Help - Displays context sensitive information when the key is pressed. The
information displayed describes the item currently highlighted in the center of
the display.
9
STOP - Stops the drive in local control.
10
START - Starts the drive in local control.
Control panels
ACS550-01/U1 User’s Manual
49
Status line
The top line of the LCD display shows the basic status information of the drive.
LOC
49.1Hz
LOC MAIN MENU
1
1
2
4
1
2
3
4
No.
Field
Alternatives
Significance
1
Control location
LOC
Drive control is local, that is, from the control
panel.
REM
Drive control is remote, such as the drive I/O or
fieldbus.
2
State
Forward shaft direction
Reverse shaft direction
Rotating arrow
Drive is running at setpoint.
Dotted rotating arrow
Drive is running but not at setpoint.
Stationary arrow
Drive is stopped.
Dotted stationary arrow
Start command is present, but the motor is not
running, e.g. because start enable is missing.
3
Panel operation
• Name of the current mode
mode
• Name of the list or menu shown
• Name of the operation state, e.g. PAR EDIT.
4
Reference value
• Reference value in the Output mode
or number of the
• Number of the highlighted item, e.g mode,
selected item
parameter group or fault.
Operation
You operate the control panel with menus and keys. The keys include two context-
sensitive soft keys, whose current function is indicated by the text shown in the
display above each key.
You select an option, e.g. operation mode or parameter, by scrolling the
and
arrow keys until the option is highlighted (in reverse video) and then pressing
the relevant soft key. With the right soft key you usually enter a mode, accept an
option or save the changes. The left soft key is used to cancel the made changes
and return to the previous operation level.
The Assistant Control Panel has nine panel modes: Output, Parameters, Assistants,
Changed Parameters, Fault Logger, Time and Date, Parameter Backup, I/O Settings
and Fault. The operation in the first eight modes is described in this chapter. When a
fault or alarm occurs, the panel goes automatically to the Fault mode showing the
fault or alarm. You can reset it in the Output or Fault mode (see chapter
Diagnostics).
Control panels
50
ACS550-01/U1 User’s Manual
Initially, the panel is in the Output mode, where you can
LOC
49.1Hz
start, stop, change the direction, switch between local and
49.1 Hz
remote control, modify the reference value and monitor up
0.5 A
to three actual values. To do other tasks, go first to the
10.7 %
Main menu and select the appropriate mode on the menu.
DIR
00:00
MENU
The status line (see section Status line on page 49) shows
LOC MAIN MENU
1
the name of the current menu, mode, item or state.
PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT
00:00
ENTER
How to do common tasks
The table below lists common tasks, the mode in which you can perform them and
the page number where the steps to do the task are described in detail.
Task
Mode
Page
How to get help
Any
51
How to find out the panel version
At power up
51
How to adjust the display contrast
Output
54
How to switch between local and remote control
Any
52
How to start and stop the drive
Any
52
How to change the direction of the motor rotation
Output
53
How to set the speed, frequency or torque reference
Output
54
How to change the value of a parameter
Parameters
55
How to select the monitored signals
Parameters
56
How to do guided tasks (specification of related parameter sets)
Assistants
57
with assistants
How to view and edit changed parameters
Changed Parameters
60
How to view faults
Fault Logger
61
How to reset faults and alarms
Output, Fault
265
How to show/hide the clock, change date and time formats, set the
Time and Date
62
clock and enable/disable automatic clock transitions according to
the daylight saving changes
How to copy parameters from the drive to the control panel
Parameter Backup
65
How to restore parameters from the control panel to the drive
Parameter Backup
65
How to view backup information
Parameter Backup
66
How to edit and change parameter settings related to I/O terminals
I/O Settings
67
Control panels
ACS550-01/U1 User’s Manual
51
How to get help
Step
Action
Display
1.
Press
?
to read the context-sensitive help text for the item that is highlighted.
LOC
PAR GROUPS
10
01 OPERATING DATA
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
11 REFERENCE SELECT
EXIT
00:00
SEL
LOC HELP
If help text exists for the item, it is shown on the display.
This group defines
external sources
(EXT1 and EXT2) for
commands that enable
start, stop and
EXIT
00:00
2.
If the whole text is not visible, scroll the lines with keys
and
LOC HELP
external sources
(EXT1 and EXT2) for
commands that enable
start, stop and
direction changes.
EXIT
00:00
EXIT
3.
After reading the text, return to the previous display by pressing
LOC
PAR GROUPS
10
01 OPERATING DATA
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
11 REFERENCE SELECT
EXIT
00:00
SEL
How to find out the panel version
Step
Action
Display
1.
If the power is switched on, switch it off.
2.
Keep key
?
pressed down while you switch on the power and read the
PANEL VERSION INFO
Panel FW:
x.xx
information. The display shows the following panel information:
ROM CRC: xxxxxxxxxx
Flash Rev:
x.xx
Panel FW: panel firmware version
xxxxxxxxxxxxxxxxxxxxx
ROM CRC: panel ROM check sum
Flash Rev: flash content version
Flash content comment.
When you release the
key, the panel goes to the Output mode.
?
Control panels
52
ACS550-01/U1 User’s Manual
How to start, stop and switch between local and remote control
You can start, stop and switch between local and remote control in any mode. To be
able to start or stop the drive, the drive must be in local control.
Step
Action
Display
1.
• To switch between remote control (REM shown on the status line) and local
LOC MESSAGE
LOC
Switching to the
control (LOC shown on the status line), press
REM
local control mode.
Note: Switching to local control can be disabled with parameter 1606 LOCAL
LOCK.
00:00
The very first time the drive is powered up, it is in remote control (REM) and
controlled through the drive I/O terminals. To switch to local control (LOC) and
LOC
control the drive using the control panel, press
. The result depends on
REM
how long you press the key:
• If you release the key immediately (the display flashes “Switching to the local
control mode”), the drive stops. Set the local control reference as instructed
on page 54.
• If you press the key for about two seconds, the drive continues as before.
The drive copies the current remote values for the run/stop status and the
reference, and uses them as the initial local control settings.
The arrow ( or
) on the
• To stop the drive in local control, press
status line stops rotating.
The arrow ( or
) on the
• To start the drive in local control, press
status line starts rotating. It
is dotted until the drive
reaches the setpoint.
Control panels
ACS550-01/U1 User’s Manual
53
Output mode
In the Output mode, you can:
• monitor actual values of up to three signals in Group 01: OPERATING DATA
• change the direction of the motor rotation
• set the speed, frequency or torque reference
• adjust the display contrast
• start, stop, change the direction and switch between local and remote control.
EXIT
You get to the Output mode by pressing
repeatedly.
The top right corner of the
LOC
49.1Hz
LOC
5.0Hz
display shows the reference
HZ
50%
49.1 Hz
value. The center can be
0.5 A
0.4 A
configured to show up to three
10.7 %
24.4 %
signal values or bar graphs. If
DIR
00:00
MENU
DIR
00:00
MENU
just one or two signals are
selected for display, the number and name of each displayed signal are shown in
addition to the value or bar graph. See page 56 for instructions on selecting and
modifying the monitored signals.
How to change the direction of the motor rotation
Step
Action
Display
EXIT
1.
If you are not in the Output mode, press
repeatedly until you get there.
REM
49.1Hz
49.1 Hz
0.5 A
10.7 %
DIR
00:00
MENU
2.
If the drive is in remote control (REM shown on the status line), switch to local
LOC
49.1Hz
LOC
control by pressing
REM
. The display briefly shows a message about changing
49.1 Hz
the mode and then returns to the Output mode.
0.5 A
10.7 %
DIR
00:00
MENU
3.
To change the direction from forward ( shown on the status line) to reverse (
LOC
49.1Hz
DIR
shown on the status line), or vice versa, press
49.1 Hz
0.5 A
10.7 %
Note: Parameter 1003 DIRECTION must be set to 3 (REQUEST).
DIR
00:00
MENU
Control panels
54
ACS550-01/U1 User’s Manual
How to set the speed, frequency or torque reference
Step
Action
Display
EXIT
1.
If you are not in the Output mode, press
repeatedly until you get there.
REM
49.1Hz
49.1 Hz
0.5 A
10.7 %
DIR
00:00
MENU
2.
If the drive is in remote control (REM shown on the status line), switch to local
LOC
49.1Hz
LOC
control by pressing
REM
. The display briefly shows a message about changing
49.1 Hz
the mode and then returns to the Output mode.
0.5 A
Note: With Group 11: REFERENCE SELECT, you can allow the reference
10.7 %
DIR
00:00
MENU
modification in remote control.
3.
• To increase the highlighted reference value shown in the top right corner of the
LOC
50.0Hz
display, press
. The value changes immediately. It is stored in the drive
50.0 Hz
permanent memory and restored automatically after power switch-off.
0.5 A
• To decrease the value, press
10.7 %
DIR
00:00
MENU
How to adjust the display contrast
Step
Action
Display
EXIT
1.
If you are not in the Output mode, press
repeatedly until you get there.
LOC
49.1Hz
49.1 Hz
0.5 A
10.7 %
DIR
00:00
MENU
MENU
2.
• To increase the contrast, press keys
and
simultaneously.
LOC
49.1Hz
MENU
49.1 Hz
• To decrease the contrast, press keys
and
simultaneously.
0.5 A
10.7 %
DIR
00:00
MENU
Control panels
ACS550-01/U1 User’s Manual
55
Parameters mode
In the Parameters mode, you can:
• view and change parameter values
• start, stop, change the direction and switch between local and remote control.
How to select a parameter and change its value
Step
Action
Display
MENU
1.
Go to the Main menu by pressing
if you are in the Output mode, otherwise
LOC MAIN MENU
1
EXIT
by pressing
repeatedly until you get to the Main menu.
PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT
00:00
ENTER
2.
Go to the Parameters mode by selecting PARAMETERS on the menu with keys
LOC PAR GROUPS
01
ENTER
01 OPERATING DATA
and
, and pressing
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
11 REFERENCE SELECT
EXIT
00:00
SEL
3.
Select the appropriate parameter group with keys
and
LOC PAR GROUPS
99
99 START-UP DATA
01 OPERATING DATA
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
EXIT
00:00
SEL
SEL
LOC
PARAMETERS
Press
9901 LANGUAGE
ENGLISH
9902 APPLIC MACRO
9904 MOTOR CTRL MODE
9905 MOTOR NOM VOLT
EXIT
00:00
EDIT
4.
Select the appropriate parameter with keys
and
. The current
LOC
PARAMETERS
9901 LANGUAGE
value of the parameter is shown below the selected parameter.
9902 APPLIC MACRO
ABB STANDARD
9904 MOTOR CTRL MODE
9905 MOTOR NOM VOLT
EXIT
00:00
EDIT
EDIT
LOC
PAR EDIT
Press
9902 APPLIC MACRO
ABB STANDARD
[1]
CANCEL
00:00
SAVE
5.
Specify a new value for the parameter with keys
and
LOC
PAR EDIT
Pressing the key once increments or decrements the value. Holding the key
9902 APPLIC MACRO
down changes the value faster. Pressing the keys simultaneously replaces the
3-WIRE
[2]
displayed value with the default value.
CANCEL
00:00
SAVE
SAVE
6.
• To save the new value, press
LOC
PARAMETERS
9901 LANGUAGE
CANCEL
• To cancel the new value and keep the original, press
9902 APPLIC MACRO
3-WIRE
9904 MOTOR CTRL MODE
9905 MOTOR NOM VOLT
EXIT
00:00
EDIT
Control panels
56
ACS550-01/U1 User’s Manual
How to select the monitored signals
Step
Action
Display
1.
You can select which signals are monitored in the Output mode and how they
LOC
PAR EDIT
are displayed with Group 34: PANEL DISPLAY parameters. See page 55 for
3401 SIGNAL1 PARAM
detailed instructions on changing parameter values.
OUTPUT FREQ
[103]
By default, the display shows three signals. The particular default signals
CANCEL
00:00
SAVE
depend on the value of parameter 9902 APPLIC MACRO: For macros whose
default value of parameter 9904 MOTOR CTRL MODE is 1 (VECTOR:SPEED), the
LOC
PAR EDIT
default for signal 1 is 0102 SPEED, otherwise 0103 OUTPUT FREQ. The defaults
3408 SIGNAL2 PARAM
for signals 2 and 3 are always 0104 CURRENT and 0105 TORQUE, respectively.
CURRENT
[104]
To change the default signals, select up to three signals from Group 01:
CANCEL
00:00
SAVE
OPERATING DATA to be shown.
LOC
PAR EDIT
Signal 1: Change the value of parameter 3401 SIGNAL1 PARAM to the index of
the signal parameter in Group 01: OPERATING DATA (= number of the
3415 SIGNAL3 PARAM
parameter without the leading zero), e.g. 105 means parameter 0105 TORQUE.
TORQUE
[105]
Value 100 means that no signal is displayed.
CANCEL
00:00
SAVE
Repeat for signals 2 (3408 SIGNAL2 PARAM) and 3 (3415 SIGNAL3 PARAM).
2.
Select how you want the signals to be displayed: as a decimal number or a bar
LOC
PAR EDIT
graph. For decimal numbers, you can specify the decimal point location, or use
3404 OUTPUT1 DSP FORM
the decimal point location and unit of the source signal [setting (9 (DIRECT)]. For
DIRECT
details, see parameter 3404.
[9]
CANCEL
00:00
SAVE
Signal 1: parameter 3404 OUTPUT1 DSP FORM
Signal 2: parameter 3411 OUTPUT2 DSP FORM
Signal 3: parameter 3418 OUTPUT3 DSP FORM.
3.
Select the units to be displayed for the signals. This has no effect if parameter
LOC
PAR EDIT
3404/3411/3418 is set to 9 (DIRECT). For details, see parameter 3405.
3405 OUTPUT1 UNIT
Signal 1: parameter 3405 OUTPUT1 UNIT
Hz
[3]
Signal 2: parameter 3412 OUTPUT2 UNIT
CANCEL
00:00
SAVE
Signal 3: parameter 3419 OUTPUT3 UNIT.
4.
Select the scalings for the signals by specifying the minimum and maximum
LOC
PAR EDIT
display values. This has no effect if parameter 3404/3411/3418 is set to 9
3406 OUTPUT1 MIN
(DIRECT). For details, see parameters 3406 and 3407.
0.0 Hz
Signal 1: parameters 3406 OUTPUT1 MIN and 3407 OUTPUT1 MAX
CANCEL
00:00
SAVE
Signal 2: parameters 3413 OUTPUT2 MIN and 3414 OUTPUT2 MAX
Signal 3: parameters 3420 OUTPUT3 MIN and 3421 OUTPUT3 MAX.
LOC
PAR EDIT
3407 OUTPUT1 MAX
500.0 Hz
CANCEL
00:00
SAVE
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57
Assistants mode
When the drive is first powered up, the Start-up Assistant guides you through the
setup of the basic parameters. The Start-up Assistant is divided into assistants, each
of which guides you through the task of specifying a related parameter set, for
example Motor Set-up or PID Control. You can activate the assistants one after the
other as the Start-up Assistant suggests, or independently. The tasks of the
assistants are listed in the table on page 58.
In the Assistants mode, you can:
• use assistants to guide you through the specification of a set of basic parameters
• start, stop, change the direction and switch between local and remote control.
How to use an assistant
The table below shows the basic operation sequence which leads you through
assistants. The Motor Set-up Assistant is used as an example.
Step
Action
Display
MENU
1.
Go to the Main menu by pressing
if you are in the Output mode, otherwise
LOC MAIN MENU
1
EXIT
by pressing
repeatedly until you get to the Main menu.
PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT
00:00
ENTER
2.
Go to the Assistants mode by selecting ASSISTANTS on the menu with keys
LOC ASSISTANTS
1
ENTER
Start-up assistant
and
, and pressing
Motor Set-up
Application
Speed control EXT1
Speed control EXT2
EXIT
00:00
SEL
SEL
3.
Select the assistant with keys
and
, and press
LOC
PAR EDIT
If you select any other assistant than the Start-up Assistant, it guides you
9905 MOTOR NOM VOLT
through the task of specification of its parameter set as shown in steps 4. and 5.
220 V
below. After that you can select another assistant on the Assistants menu or exit
the Assistants mode. The Motor Set-up Assistant is used here as an example.
EXIT
00:00
SAVE
LOC CHOICE
If you select the Start-up Assistant, it activates the first assistant, which guides
Do you want to
you through the task of specification of its parameter set as shown in steps 4.
continue with
application setup?
and 5. below. The Start-up Assistant then asks if you want to continue with the
Continue
next assistant or skip it - select the appropriate answer with keys
and
Skip
SEL
EXIT
00:00
OK
, and press
. If you choose to skip, the Start-up Assistant asks the
same question about the next assistant, and so on.
4.
• To specify a new value, press keys
and
LOC
PAR EDIT
9905 MOTOR NOM VOLT
240 V
EXIT
00:00
SAVE
LOC HELP
• To ask for information on the requested parameter, press key
?
. Scroll the
EXIT
Set as given on the
help text with keys
and
. Close the help by pressing
motor nameplate.
Voltage value must
correspond to motor
D/Y connection.
EXIT
00:00
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ACS550-01/U1 User’s Manual
Step
Action
Display
5.
• To accept the new value and continue to the setting of the next parameter,
LOC
PAR EDIT
SAVE
press
9906 MOTOR NOM CURR
EXIT
• To stop the assistant, press
1.2 A
EXIT
00:00
SAVE
The table below lists the tasks of the assistants and the relevant drive parameters.
Depending on the selection made in the Application task (parameter 9902 APPLIC
MACRO), the Start-up Assistant decides, which consequent tasks it suggests.
Name
Description
Set parameters
Language select
Selecting the language
9901
Motor set-up
Setting the motor data
99049909
Performing the motor identification. (If the speed limits are not in
9910
the allowed range: Setting the limits.)
Application
Selecting the application macro
9902, parameters associated to
the macro
Option modules
Activating the option modules
Group 35: MOTOR TEMP MEAS
Group 52: PANEL COMM
9802
Speed control
Selecting the source for the speed reference
1103
EXT1
(If AI1 is used: Setting analog input AI1 limits, scale, inversion)
(13011303, 3001)
Setting the reference limits
1104, 1105
Setting the speed (frequency) limits
2001, 2002, (2007, 2008)
Setting the acceleration and deceleration times
2202, 2203
Speed control
Selecting the source for the speed reference
1106
EXT2
(If AI1 is used: Setting analog input AI1 limits, scale, inversion)
(13011303, 3001)
Setting the reference limits
1107, 1108
Torque control
Selecting the source for the torque reference
1106
(If AI1 is used: Setting analog input AI1 limits, scale, inversion)
(13011303, 3001)
Setting the reference limits
1107, 1108
Setting the torque ramp up and ramp down times
2401, 2402
PID control
Selecting the source for the process reference
1106
(If AI1 is used: Setting analog input AI1 limits, scale, inversion)
(13011303, 3001)
Setting the reference limits
1107, 1108
Setting the speed (reference) limits
2001, 2002, (2007, 2008)
Setting the source and limits for the process actual value
4016, 4018, 4019
Start/Stop control
Selecting the source for start and stop signals of the two external
1001, 1002
control locations, EXT1 and EXT2
Selecting between EXT1 and EXT2
1102
Defining the direction control
1003
Defining the start and stop modes
21012103
Selecting the use of Run Enable signal
1601
Timed functions
Setting the timed functions
Group 36: TIMED FUNCTIONS
Selecting the timed start/stop control for external control locations
1001, 1002
EXT1 and EXT2
Selecting timed EXT1/EXT2 control
1102
Activation of timed constant speed 1
1201
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ACS550-01/U1 User’s Manual
59
Name
Description
Set parameters
Selecting timed function status indicated through relay output RO
1401
Selecting timed PID1 parameter set 1/2 control
4027
Protections
Setting the current and torque limits
2003, 2017
Output signals
Selecting the signals indicated through relay output RO
Group 14: RELAY OUTPUTS
Selecting the signals indicated through analog output AO
Group 15: ANALOG OUTPUTS
Setting the minimum, maximum, scaling and inversion
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ACS550-01/U1 User’s Manual
Changed Parameters mode
In the Changed Parameters mode, you can:
• view a list of all parameters that have been changed from the macro default
values
• change these parameters
• start, stop, change the direction and switch between local and remote control.
How to view and edit changed parameters
Step
Action
Display
MENU
1.
Go to the Main menu by pressing
if you are in the Output mode, otherwise
LOC MAIN MENU
1
EXIT
by pressing
repeatedly until you get to the Main menu.
PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT
00:00
ENTER
2.
Go to the Changed Parameters mode by selecting CHANGED PAR on the
LOC
CHANGED PAR
ENTER
1202 CONST SPEED 1
menu with keys
and
, and pressing
10.0 Hz
1203 CONST SPEED 2
1204 CONST SPEED 3
9902 APPLIC MACRO
EXIT
00:00
EDIT
3.
Select the changed parameter on the list with keys
and
. The
LOC
PAR EDIT
EDIT
value of the selected parameter is shown below it. Press
to modify the
1202 CONST SPEED 1
value.
10.0 Hz
CANCEL
00:00
SAVE
4.
Specify a new value for the parameter with keys
and
LOC
PAR EDIT
Pressing the key once increments or decrements the value. Holding the key
1202 CONST SPEED 1
down changes the value faster. Pressing the keys simultaneously replaces the
15.0 Hz
displayed value with the default value.
CANCEL
00:00
SAVE
SAVE
5.
• To accept the new value, press
. If the new value is the default value, the
LOC
CHANGED PAR
1202 CONST SPEED 1
parameter is removed from the list of changed parameters.
15.0 Hz
CANCEL
1203 CONST SPEED 2
• To cancel the new value and keep the original, press
1204 CONST SPEED 3
9902 APPLIC MACRO
EXIT
00:00
EDIT
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61
Fault Logger mode
In the Fault Logger mode, you can:
• view the drive fault history of maximum ten faults (after a power off, only the three
latest faults are kept in the memory)
• see the details of the three latest faults (after a power off, the details of only the
most recent fault is kept in the memory)
• read the help text for the fault
• start, stop, change the direction and switch between local and remote control.
How to view faults
Step
Action
Display
MENU
1.
Go to the Main menu by pressing
if you are in the Output mode, otherwise
LOC MAIN MENU
1
EXIT
by pressing
repeatedly until you get to the Main menu.
PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT
00:00
ENTER
2.
Go to the Fault Logger mode by selecting FAULT LOGGER on the menu with
LOC
FAULT LOGGER
ENTER
10: PANEL LOSS
keys
and
, and pressing
. The display shows the fault log
19.03.05 13:04:57
starting with the latest fault.
6: DC UNDERVOLT
6: AI1 LOSS
The number on the row is the fault code according to which the causes and
EXIT
00:00
DETAIL
corrective actions are listed in chapter Diagnostics.
3.
To see the details of a fault, select it with keys
and
, and press
LOC
PANEL LOSS
DETAIL
FAULT
10
FAULT TIME 1
13:04:57
FAULT TIME 2
EXIT
00:00
DIAG
DIAG
4.
To show the help text, press
. Scroll the help text with keys
and
LOC DIAGNOSTICS
Check: Comm lines
and connections,
OK
parameter 3002,
After reading the help, press
to return to the previous display.
parameters in groups
10 and 11.
EXIT
00:00
OK
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ACS550-01/U1 User’s Manual
Time and Date mode
In the Time and Date mode, you can:
• show or hide the clock
• change date and time display formats
• set the date and time
• enable or disable automatic clock transitions according to the daylight saving
changes
• start, stop, change the direction and switch between local and remote control.
The Assistant Control Panel contains a battery to ensure the function of the clock
when the panel is not powered by the drive.
How to show or hide the clock, change display formats, set the date and time and enable
or disable clock transitions due to daylight saving changes
Step
Action
Display
MENU
1.
Go to the Main menu by pressing
if you are in the Output mode, otherwise
LOC MAIN MENU
1
EXIT
by pressing
repeatedly until you get to the Main menu.
PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT
00:00
ENTER
2.
Go to the Time and Date mode by selecting TIME & DATE on the menu with
LOC TIME & DATE
1
ENTER
CLOCK VISIBILITY
keys
and
, and pressing
TIME FORMAT
DATE FORMAT
SET TIME
SET DATE
EXIT
00:00
SEL
3.
• To show (hide) the clock, select CLOCK VISIBLILITY on the menu, press
LOC CLOCK VISIB
1
SEL
SEL
Show clock
, select Show clock (Hide clock) and press
, or, if you want to return
Hide clock
EXIT
to the previous display without making changes, press
EXIT
00:00
SEL
SEL
LOC DATE FORMAT
1
• To specify the date format, select DATE FORMAT on the menu, press
OK
CANCEL
dd.mm.yy
and select a suitable format. Press
to save or
to cancel your
mm/dd/yy
dd.mm.yyyy
changes.
mm/dd/yyyy
CANCEL
00:00
OK
SEL
LOC TIME FORMAT
1
• To specify the time format, select TIME FORMAT on the menu, press
24-hour
OK
CANCEL
and select a suitable format. Press
to save or
to cancel your
12-hour
changes.
CANCEL
00:00
OK
SEL
LOC
SET TIME
• To set the time, select SET TIME on the menu and press
. Specify the
OK
hours with keys
and
, and press
.Then specify the minutes.
OK
CANCEL
Press
to save or
to cancel your changes.
15:41
CANCEL
00:00
OK
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ACS550-01/U1 User’s Manual
63
Step
Action
Display
SEL
LOC
SET DATE
• To set the date, select SET DATE on the menu and press
. Specify the
first part of the date (day or month depending on the selected date format) with
OK
keys
and
, and press
. Repeat for the second part. After
19.03.05
OK
CANCEL
specifying the year, press
. To cancel your changes, press
CANCEL
00:00
OK
LOC DAYLIGHT SAV
1
• To enable or disable the automatic clock transitions according to the daylight
SEL
Off
saving changes, select DAYLIGHT SAVING on the menu and press
EU
US
Pressing
opens the help that shows the beginning and end dates of the
?
Australia1:NSW,Vict..
Australia2:Tasmania..
period during which daylight saving time is used in each country or area
EXIT
00:00
SEL
whose daylight saving changes you can select to be followed.
LOC HELP
• To disable automatic clock transitions according to the daylight saving
EU:
SEL
On: Mar last Sunday
changes, select Off and press
Off: Oct last Sunday
• To enable automatic clock transitions, select the country or area whose
US:
SEL
daylight saving changes are followed and press
EXIT
00:00
EXIT
• To return to the previous display without making changes, press
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ACS550-01/U1 User’s Manual
Parameter Backup mode
The Parameter Backup mode is used to export parameters from one drive to another
or to make a backup of the drive parameters. Uploading to the panel stores all drive
parameters, including up to two user sets, to the Assistant Control Panel. The full
set, partial parameter set (application) and user sets can then be downloaded from
the control panel to another drive or the same drive. Uploading and downloading can
be performed in local control.
The control panel memory is non-volatile and does not depend on the panel battery.
In the Parameter Backup mode, you can:
copy all parameters from the drive to the control panel (UPLOAD TO PANEL).
This includes all defined user sets of parameters and internal (not adjustable by
the user) parameters such as those created by the ID Run.
view the information about the backup stored to the control panel with UPLOAD
TO PANEL (BACKUP INFO). This includes e.g. the type and rating of the drive
where the backup was made. It is useful to check this information when you are
going to copy the parameters to another drive with DOWNLOAD FULL SET to
ensure that the drives match.
restore the full parameter set from the control panel to the drive (DOWNLOAD
FULL SET). This writes all parameters, including the internal non-user-adjustable
motor parameters, to the drive. It does not include the user sets of parameters.
Note: Only use this function to restore a drive from a backup or to transfer
parameters to systems that are identical to the original system.
copy a partial parameter set (part of the full set) from the control panel to a drive
(DOWNLOAD APPLICATION). The partial set does not include user sets, internal
motor parameters, parameters 99059909, 1605, 1607, 5201, nor any Group
51: EXT COMM MODULE and Group 53: EFB PROTOCOL parameters.
The source and target drives and their motor sizes do not need to be the same.
copy USER S1 parameters from the control panel to the drive (DOWNLOAD
USER SET1). A user set includes Group 99: START-UP DATA parameters and
the internal motor parameters.
The function is only shown on the menu when User Set 1 has been first saved
using parameter 9902 APPLIC MACRO (see section User parameter sets on page
88) and then uploaded to the control panel with UPLOAD TO PANEL.
copy USER S2 parameters from the control panel to the drive (DOWNLOAD
USER SET2). As DOWNLOAD USER SET1 above.
start, stop, change the direction and switch between local and remote control.
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65
How to upload and download parameters
For the upload and download functions available, see above. Note that the drive has
to be in local control for uploading and downloading.
Step
Action
Display
MENU
1.
Go to the Main menu by pressing
if you are in the Output mode, otherwise
LOC MAIN MENU
1
EXIT
by pressing
repeatedly until you get to the Main menu. - If REM is shown
PARAMETERS
LOC
on the status line, press
REM
to switch to local control.
ASSISTANTS
CHANGED PAR
EXIT
00:00
ENTER
2.
Go to the Par Backup mode by selecting PAR BACKUP on the menu with keys
LOC PAR BACKUP
1
ENTER
UPLOAD TO PANEL
and
, and pressing
BACKUP INFO
DOWNLOAD FULL SET
DOWNLOAD APPLICATION
DOWNLOAD USER SET1
EXIT
00:00
SEL
3.
• To copy all parameters (including user sets and internal parameters) from the
LOC PAR BACKUP
drive to the control panel, select UPLOAD TO PANEL on the Par Backup
Copying parameters
SEL
50%
menu with keys
and
, and press
. During the transfer, the
ABORT
display shows the transfer status as a percentage of completion. Press
if
you want to stop the operation.
ABORT
00:00
LOC MESSAGE
After the upload is completed, the display shows a message about the
Parameter upload
OK
completion. Press
to return to the Par Backup menu.
successful.
OK
00:00
LOC PAR BACKUP
• To perform downloads, select the appropriate operation (here DOWNLOAD
Downloading
FULL SET is used as an example) on the Par Backup menu with keys
parameters (full
SEL
and
, and press
. The display shows the transfer status as a
set)
ABORT
50%
percentage of completion. Press
if you want stop the operation.
ABORT
00:00
LOC MESSAGE
After the download is completed, the display shows a message about the
Parameter download
OK
completion. Press
to return to the Par Backup menu.
successfully
completed.
OK
00:00
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ACS550-01/U1 User’s Manual
How to view information about the backup
Step
Action
Display
MENU
1.
Go to the Main menu by pressing
if you are in the Output mode, otherwise
LOC MAIN MENU
1
EXIT
by pressing
repeatedly until you get to the Main menu.
PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT
00:00
ENTER
2.
Go to the Par Backup mode by selecting PAR BACKUP on the menu with keys
LOC PAR BACKUP
1
ENTER
UPLOAD TO PANEL
and
, and pressing
BACKUP INFO
DOWNLOAD FULL SET
DOWNLOAD APPLICATION
DOWNLOAD USER SET1
EXIT
00:00
SEL
3.
Select BACKUP INFO on the Par Backup menu with keys
and
,
LOC BACKUP INFO
SEL
DRIVE TYPE
and press
. The display shows the following information about the drive
ACS550
where the backup was made:
3304 DRIVE RATING
4A62i
DRIVE TYPE:
type of the drive
3301 FIRMWARE
EXIT
00:00
DRIVE RATING:
rating of the drive in format XXXYZ, where
XXX: nominal current rating. If present, an “A” indicates
LOC BACKUP INFO
ACS550
a decimal point, e.g. 4A6 means 4.6 A.
3304 DRIVE RATING
Y:
2 = 200 V
4A62i
4 = 400 V
3301 FIRMWARE
300F hex
6 = 600 V
EXIT
00:00
Z:
i
= European loading package
n = US loading package
FIRMWARE:
firmware version of the drive.
You can scroll the information with keys
and
EXIT
LOC PAR BACKUP
1
4.
Press
to return to the Par Backup menu.
UPLOAD TO PANEL
BACKUP INFO
DOWNLOAD FULL SET
DOWNLOAD APPLICATION
DOWNLOAD USER SET1
EXIT
00:00
SEL
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67
I/O Settings mode
In the I/O Settings mode, you can:
• check the parameter settings related to any I/O terminal
• edit the parameter setting. For example, if “1103: REF1” is listed under Ain1
(Analog input 1), that is, parameter 1103 REF1 SELECT has value AI1, you can
change its value to e.g. AI2. You cannot, however, set the value of parameter 1106
REF2 SELECT to AI1.
• start, stop, change the direction and switch between local and remote control.
How to edit and change parameter settings related to I/O terminals
Step
Action
Display
MENU
1.
Go to the Main menu by pressing
if you are in the Output mode, otherwise
LOC MAIN MENU
1
EXIT
by pressing
repeatedly until you get to the Main menu.
PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT
00:00
ENTER
2.
Go the I/O Settings mode by selecting I/O SETTINGS on the menu with keys
LOC I/O SETTINGS
1
ENTER
DIGITAL INPUTS (DI)
and
, and pressing
ANALOG INPUTS
(AI)
RELAY OUTPUTS
(ROUT)
ANALOG OUTPUTS (AOUT)
PANEL
EXIT
00:00
SEL
3.
Select the I/O group, e.g. DIGITAL INPUTS, with keys
and
, and
LOC I/O SETTINGS
SEL
—DI1—
press
. After a brief pause, the display shows the current settings for the
1001:START/STOP (E1)
selection.
—DI2—
—DI3—
EXIT
00:00
4.
Select the setting (line with a parameter number) with keys
and
,
LOC
PAR EDIT
EDIT
and press
1001 EXT1 COMMANDS
DI1
[1]
CANCEL
00:00
SAVE
5.
Specify a new value for the setting with keys
and
LOC
PAR EDIT
Pressing the key once increments or decrements the value. Holding the key
1001 EXT1 COMMANDS
down changes the value faster. Pressing the keys simultaneously replaces the
DI1,2
[2]
displayed value with the default value.
CANCEL
00:00
SAVE
SAVE
6.
• To save the new value, press
LOC I/O SETTINGS
—DI1—
CANCEL
• To cancel the new value and keep the original, press
1001:START/STOP (E1)
—DI2—
1001:DIR (E1)
—DI3—
EXIT
00:00
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ACS550-01/U1 User’s Manual
Basic Control Panel
Features
The Basic Control Panel features:
• numeric control panel with an LCD display
• copy function - parameters can be copied to the control panel memory for later
transfer to other drives or for backup of a particular system.
Overview
The following table summarizes the key functions and displays on the Basic Control
Panel.
No.
Use
1
LCD display - Divided into five areas:
a. Upper left - Control location:
1a
LOC
A
1b
LOC: drive control is local, that is, from the control panel
1c
REM: drive control is remote, such as the drive I/O or fieldbus.
1d
OUTPUT
FWD
1e
b. Upper right - Unit of the displayed value.
c. Center - Variable; in general, shows parameter and signal values, menus or
RESET
MENU
EXIT
ENTER
lists. Shows also fault and alarm codes.
2
3
d. Lower left and center - Panel operation state:
4
OUTPUT: Output mode
PAR: Parameter mode
5
6
7
MENU: Main menu
FAULT
: Fault mode.
8
9
e. Lower right - Indicators:
FWD (forward) / REV (reverse): direction of the motor rotation
Flashing slowly: stopped
Flashing rapidly: running, not at setpoint
Steady: running, at setpoint
: Displayed value can be modified (in the Parameter and Reference
SET
modes).
2
RESET/EXIT - Exits to the next higher menu level without saving changed
values. Resets faults in the Output and Fault modes.
3
MENU/ENTER - Enters deeper into menu level. In the Parameter mode,
saves the displayed value as the new setting.
4
Up -
• Scrolls up through a menu or list.
• Increases a value if a parameter is selected.
• Increases the reference value in the Reference mode.
Holding the key down changes the value faster.
5
Down -
• Scrolls down through a menu or list.
• Decreases a value if a parameter is selected.
• Decreases the reference value in the Reference mode.
Holding the key down changes the value faster.
6
LOC/REM - Changes between local and remote control of the drive.
7
DIR - Changes the direction of the motor rotation.
8
STOP - Stops the drive in local control.
9
START - Starts the drive in local control.
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69
Operation
You operate the control panel with menus and keys. You select an option, e.g.
operation mode or parameter, by scrolling the
and
arrow keys until the
option is visible in the display and then pressing the
key.
With the
key, you return to the previous operation level without saving the made
changes.
The Basic Control Panel has five panel modes: Output, Reference, Parameter, Copy
and Fault. The operation in the first four modes is described in this chapter. When a
fault or alarm occurs, the panel goes automatically to the Fault mode showing the
fault or alarm code. You can reset the fault or alarm in the Output or Fault mode (see
chapter Diagnostics).
After the power is switched on, the panel is in the
Output mode, where you can start, stop, change the
REM
Hz
direction, switch between local and remote control and
OUTPUT
FWD
monitor up to three actual values (one at a time). To do
other tasks, go first to the Main menu and select the
REM
PAr
appropriate mode.
MENU
FWD
How to do common tasks
The table below lists common tasks, the mode in which you can perform them and
the page number where the steps to do the task are described in detail.
Task
Mode
Page
How to switch between local and remote control
Any
70
How to start and stop the drive
Any
70
How to change the direction of the motor rotation
Any
70
How to browse the monitored signals
Output
71
How to set the speed, frequency or torque reference
Reference
72
How to change the value of a parameter
Parameter
73
How to select the monitored signals
Parameter
74
How to reset faults and alarms
Output, Fault
265
How to copy parameters from the drive to the control panel
Copy
76
How to restore parameters from the control panel to the drive
Copy
76
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ACS550-01/U1 User’s Manual
How to start, stop and switch between local and remote control
You can start, stop and switch between local and remote control in any mode. To be
able to start or stop the drive, the drive must be in local control.
Step
Action
Display
1.
• To switch between remote control (REM shown on the left) and local
LOC
LOC
Hz
control (LOC shown on the left), press
REM
Note: Switching to local control can be disabled with parameter 1606
OUTPUT
FWD
LOCAL LOCK.
After pressing the key, the display briefly shows message “LoC” or “rE”,
LOC
as appropriate, before returning to the previous display.
LoC
FWD
The very first time the drive is powered up, it is in remote control (REM)
and controlled through the drive I/O terminals. To switch to local control
LOC
(LOC) and control the drive using the control panel, press
. The result
REM
depends on how long you press the key:
• If you release the key immediately (the display flashes “LoC”), the drive
stops. Set the local control reference as instructed on page 72.
• If you press the key for about two seconds (release when the display
changes from “LoC” to “LoC r”), the drive continues as before. The drive
copies the current remote values for the run/stop status and the
reference, and uses them as the initial local control settings.
Text FWD or REV on the bottom
• To stop the drive in local control, press
line starts flashing slowly.
Text FWD or REV on the bottom
• To start the drive in local control, press
line starts flashing rapidly. It
stops flashing when the drive
reaches the setpoint.
How to change the direction of the motor rotation
You can change the direction of the motor rotation in any mode.
Step
Action
Display
1.
If the drive is in remote control (REM shown on the left), switch to local
LOC
LOC
Hz
control by pressing
REM
. The display briefly shows message “LoC” before
returning to the previous display.
OUTPUT
FWD
2.
To change the direction from forward (FWD shown at the bottom) to
LOC
Hz
reverse (REV shown at the bottom), or vice versa, press
OUTPUT
REV
Note: Parameter 1003 DIRECTION must be set to 3 (REQUEST).
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71
Output mode
In the Output mode, you can:
• monitor actual values of up to three Group 01: OPERATING DATA signals, one
signal at a time
• start, stop, change the direction and switch between local and remote control.
You get to the Output mode by pressing
until the display shows text OUTPUT at
the bottom.
The display shows the value of one Group 01:
OPERATING DATA signal. The unit is shown on the
REM
Hz
right. Page 74 tells how to select up to three signals to
OUTPUT
FWD
be monitored in the Output mode. The table below
shows how to view them one at a time.
How to browse the monitored signals
Step
Action
Display
1.
If more than one signals have been selected to be monitored (see page
REM
Hz
74), you can browse them in the Output mode.
OUTPUT
FWD
To browse the signals forward, press key
repeatedly. To browse
them backward, press key
repeatedly.
A
REM
OUTPUT
FWD
REM
%
OUTPUT
FWD
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Reference mode
In the Reference mode, you can:
• set the speed, frequency or torque reference
• start, stop, change the direction and switch between local and remote control.
How to set the speed, frequency or torque reference
Step
Action
Display
1.
Go to the Main menu by pressing
if you are in the Output mode,
REM
otherwise by pressing
repeatedly until you see MENU at the bottom.
PAr
MENU
FWD
2.
If the drive is in remote control (REM shown on the left), switch to local
LOC
LOC
control by pressing
. The display briefly shows “LoC” before switching
REM
PAr
to local control.
MENU
FWD
Note: With Group 11: REFERENCE SELECT, you can allow the reference
modification in remote control (REM).
3.
If the panel is not in the Reference mode (“rEF” not visible), press key
LOC
or
until you see “rEF” and then press
. Now the display
rEF
shows the current reference value with
SET
under the value.
MENU
FWD
LOC
Hz
SET
FWD
4.
• To increase the reference value, press
LOC
Hz
• To decrease the reference value, press
SET
FWD
The value changes immediately when you press the key. It is stored in the
drive permanent memory and restored automatically after power switch-off.
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73
Parameter mode
In the Parameter mode, you can:
• view and change parameter values
• select and modify the signals shown in the Output mode
• start, stop, change the direction and switch between local and remote control.
How to select a parameter and change its value
Step
Action
Display
1.
Go to the Main menu by pressing
if you are in the Output mode,
LOC
otherwise by pressing
repeatedly until you see MENU at the bottom.
rEF
MENU
FWD
2.
If the panel is not in the Parameter mode (“PAr” not visible), press key
LOC
or
until you see “PAr” and then press
. The display
PAr
shows the number of one of the parameter groups.
MENU
FWD
LOC
-01-
PAR
FWD
3.
Use keys
and
to find the desired parameter group.
LOC
-11-
PAR
FWD
4.
Press
. The display shows one of the parameters in the selected
LOC
group.
1101
PAR
FWD
5.
Use keys
and
to find the desired parameter.
LOC
1103
PAR
FWD
6.
Press and hold
for about two seconds until the display shows the
LOC
value of the parameter with
SET
underneath indicating that changing of the
1
value is now possible.
PAR
SET
FWD
Note: When
SET
is visible, pressing keys
and
simultaneously changes the displayed value to the default value of the
parameter.
7.
Use keys
and
to select the parameter value. When you have
LOC
changed the parameter value,
SET
starts flashing.
2
PAR
SET
FWD
• To save the displayed parameter value, press
LOC
• To cancel the new value and keep the original, press
1103
PAR
FWD
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ACS550-01/U1 User’s Manual
How to select the monitored signals
Step
Action
Display
1.
You can select which signals are monitored in the Output mode and how
LOC
they are displayed with Group 34: PANEL DISPLAY parameters. See page
103
55 for detailed instructions on changing parameter values.
PAR
SET
FWD
By default, you can monitor three signals by browsing (see page 71). The
LOC
particular default signals depend on the value of parameter 9902 APPLIC
104
MACRO: For macros whose default value of parameter 9904 MOTOR CTRL
PAR
SET
FWD
MODE is 1 (VECTOR:SPEED), the default for signal 1 is 0102 SPEED, otherwise
LOC
0103 OUTPUT FREQ. The defaults for signals 2 and 3 are always 0104
105
CURRENT and 0105 TORQUE, respectively.
PAR
SET
FWD
To change the default signals, select from Group 01: OPERATING DATA
up to three signals to be browsed.
Signal 1: Change the value of parameter 3401 SIGNAL1 PARAM to the index
of the signal parameter in Group 01: OPERATING DATA (= number of the
parameter without the leading zero), e.g. 105 means parameter 0105
TORQUE. Value 100 means that no signal is displayed.
Repeat for signals 2 (3408 SIGNAL2 PARAM) and 3 (3415 SIGNAL3 PARAM).
For example, if 3401 = 0 and 3415 = 0, browsing is disabled and only the
signal specified by 3408 appears in the display. If all three parameters are
set to 0, i.e. no signals are selected for monitoring, the panel displays text
“n.A”.
2.
Specify the decimal point location, or use the decimal point location and
LOC
unit of the source signal [setting (9 (DIRECT)]. Bar graphs are not available
9
for Basic Operation Panel. For details, see parameter 3404.
PAR
SET
FWD
Signal 1: parameter 3404 OUTPUT1 DSP FORM
Signal 2: parameter 3411 OUTPUT2 DSP FORM
Signal 3: parameter 3418 OUTPUT3 DSP FORM.
3.
Select the units to be displayed for the signals. This has no effect if
LOC
parameter 3404/3411/3418 is set to 9 (DIRECT). For details, see
3
parameter 3405.
PAR
SET
FWD
Signal 1: parameter 3405 OUTPUT1 UNIT
Signal 2: parameter 3412 OUTPUT2 UNIT
Signal 3: parameter 3419 OUTPUT3 UNIT.
4.
Select the scalings for the signals by specifying the minimum and
LOC
Hz
maximum display values. This has no effect if parameter 3404/3411/3418 is
set to 9 (DIRECT). For details, see parameters 3406 and 3407.
PAR
SET
FWD
Signal 1: parameters 3406 OUTPUT1 MIN and 3407 OUTPUT1 MAX
LOC
Hz
Signal 2: parameters 3413 OUTPUT2 MIN and 3414 OUTPUT2 MAX
Signal 3: parameters 3420 OUTPUT3 MIN and 3421 OUTPUT3 MAX.
PAR
SET
FWD
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75
Copy mode
The Basic Control Panel can store a full set of drive parameters and up to two user
sets of drive parameters to the control panel. The control panel memory is non-
volatile.
In the Copy mode, you can:
copy all parameters from the drive to the control panel (uL - Upload). This
includes all defined user sets of parameters and internal (not adjustable by the
user) parameters such as those created by the ID Run.
restore the full parameter set from the control panel to the drive (dL A - Download
All). This writes all parameters, including the internal non-user-adjustable motor
parameters, to the drive. It does not include the user sets of parameters.
Note: Only use this function to restore a drive, or to transfer parameters to
systems that are identical to the original system.
copy a partial parameter set from the control panel to a drive (dL P - Download
Partial). The partial set does not include user sets, internal motor parameters,
parameters 99059909, 1605, 1607, 5201, nor any Group 51: EXT COMM
MODULE and Group 53: EFB PROTOCOL parameters.
The source and target drives and their motor sizes do not need to be the same.
copy USER S1 parameters from the control panel to the drive (dL u1 - Download
User Set 1). A user set includes Group 99: START-UP DATA parameters and the
internal motor parameters.
The function is only shown on the menu when User Set 1 has been first saved
using parameter 9902 APPLIC MACRO (see section User parameter sets on page
88) and then uploaded to panel.
copy USER S2 parameters from the control panel to the drive (dL u2 - Download
User Set 2). As dL u1 - Download User Set 1 above.
start, stop, change the direction and switch between local and remote control.
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ACS550-01/U1 User’s Manual
How to upload and download parameters
For the upload and download functions available, see above.
Step
Action
Display
1.
Go to the Main menu by pressing
if you are in the Output mode,
LOC
otherwise by pressing
repeatedly until you see MENU at the bottom.
PAr
MENU
FWD
2.
If the panel is not in the Copy mode (“CoPY” not visible), press key
LOC
or
until you see “CoPY”.
CoPY
MENU
FWD
Press
LOC
dL u1
MENU
FWD
3.
• To upload all parameters (including user sets) from the drive to the control
LOC
panel, step to “uL” with keys
and
uL
MENU
FWD
Press
. During the transfer, the display shows the transfer status as a
LOC
%
percentage of completion.
uL 50
FWD
• To perform downloads, step to the appropriate operation (here “dL A”,
LOC
Download All, is used as an example) with keys
and
dL A
MENU
FWD
Press
. During the transfer, the display shows the transfer status as a
LOC
%
percentage of completion.
dL 50
FWD
Basic Control Panel alarm codes
In addition to the faults and alarms generated by the drive (see chapter Diagnostics),
the Basic Control Panel indicates control panel alarms with a code of form A5xxx.
See section Alarm codes (Basic Control Panel) on page 269 for a list of the alarm
codes and descriptions.
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77
Application macros
Macros change a group of parameters to new, predefined values. Use macros to
minimize the need for manual editing of parameters. Selecting a macro sets all other
parameters to their default values, except:
Group 99: START-UP DATA parameters (except parameter 9904)
1602 PARAMETER LOCK
1607 PARAM SAVE
3018 COMM FAULT FUNC and 3019 COMM FAULT TIME
9802 COMM PROT SEL
Group 50: ENCODERGroup 53: EFB PROTOCOL parameters
Group 29: MAINTENANCE TRIG parameters.
After selecting a macro, you can make additional parameter changes manually with
the control panel.
You enable application macros by setting the value for parameter 9902 APPLIC
MACRO. By default, 1, ABB STANDARD, is the enabled macro.
The following sections describe each of the application macros and provide a
connection example for each macro.
The last section in this chapter, Macro default values for parameters, lists the
parameters that the macros change and the default values established by each
macro.
Application macros
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ACS550-01/U1 User’s Manual
ABB Standard macro
This is the default macro. It provides a general purpose, 2-wire I/O configuration,
with three (3) constant speeds. Parameter values are the default values defined in
section Complete parameter list on page 91.
Connection example:
X1
1…10 kohm
1
SCR
Signal cable shield (screen)
2
AI1
External frequency reference 1: 010 V1
3
AGND
Analog input circuit common
4
10V
Reference voltage 10 V DC
5
AI2
Not used
6
AGND
Analog input circuit common
7
AO1
Output frequency: 020 mA
8
AO2
Output current: 020 mA
9
AGND
Analog output circuit common
10
24V
Auxiliary voltage output +24 V DC
11
GND
Auxiliary voltage output common
12
DCOM
Digital input common for all
13
DI1
Start/Stop: Activate to start
14
DI2
Fwd/Rev: Activate to reverse rotation direction
15
DI3
Constant speed selection2
16
DI4
Constant speed selection2
17
DI5
Ramp pair selection: Activate to select 2nd acc/dec ramp pair
18
DI6
Not used
Note 1. The external reference is
19
RO1C
Relay output 1, programmable
used as a speed reference if a vector
20
RO1A
Default operation:
mode is selected.
21
RO1B
Ready =>19 connected to 21
Note 2. Code:
22
RO2C
Relay output 2, programmable
0 = open, 1 = connected
23
RO2A
Default operation:
24
RO2B
Running =>22 connected to 24
DI3
DI4
Output
25
RO3C
Relay output 3, programmable
0
0
Reference through AI1
26
RO3A
Default operation:
1
0
CONST SPEED 1 (1202)
27
RO3B
Fault (-1) =>25 connected to 27
0
1
CONST SPEED 2 (1203)
(Fault => 25 connected to 26)
1
1
CONST SPEED 3 (1204)
Input signals
Output signals
Jumper setting
Analog reference (AI1)
• Analog output AO1: Frequency
J1
Start, stop and direction (DI1,2)
• Analog output AO2: Current
AI1: 010 V
Constant speed selection (DI3,4)
• Relay output 1: Ready
AI2: 0(4)20 mA
Ramp pair (1 of 2) selection (DI5)
• Relay output 2: Running
or
• Relay output 3: Fault (-1)
J1
AI1: 010 V
AI2: 0(4)20 mA
Application macros
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79
3-wire macro
This macro is used when the drive is controlled using momentary push-buttons. It
provides three (3) constant speeds. To enable, set the value of parameter 9902 to
2
(3-WIRE).
Note: When the stop input (DI2) is deactivated (no input), the control panel start/stop
buttons are disabled.
Connection example:
X1
1…10 kohm
1
SCR
Signal cable shield (screen)
2
AI1
External speed reference 1: 010 V
3
AGND
Analog input circuit common
4
10V
Reference voltage 10 V DC
5
AI2
Not used
6
AGND
Analog input circuit common
7
AO1
Motor output speed: 020 mA
8
AO2
Output current: 020 mA
9
AGND
Analog output circuit common
10
24V
Auxiliary voltage output +24 V DC
11
GND
Auxiliary voltage output common
12
DCOM
Digital input common for all
13
DI1
Start: Momentary activation with DI2 activated starts the drive
14
DI2
Stop: Momentary deactivation stops the drive
15
DI3
Fwd/Rev: Activation reverses rotation direction
16
DI4
Constant speed selection1
17
DI5
Constant speed selection1
18
DI6
Not used
19
RO1C
Relay output 1, programmable
20
RO1A
Default operation:
Note 1. Code:
21
RO1B
Ready =>19 connected to 21
0 = open, 1 = connected
22
RO2C
Relay output 2, programmable
23
RO2A
Default operation:
DI4
DI5
Output
24
RO2B
Running =>22 connected to 24
0
0
Reference through AI1
1
0
CONST SPEED 1 (1202)
25
RO3C
Relay output 3, programmable
26
RO3A
Default operation:
0
1
CONST SPEED 2 (1203)
27
RO3B
Fault (-1) =>25 connected to 27
1
1
CONST SPEED 3 (1204)
(Fault => 25 connected to 26)
Input signals
Output signals
Jumper setting
Analog reference (AI1)
• Analog output AO1: Speed
J1
Start, stop and direction (DI1,2,3)
• Analog output AO2: Current
AI1: 010 V
Constant speed selection (DI4,5)
• Relay output 1: Ready
AI2: 0(4)20 mA
• Relay output 2: Running
or
• Relay output 3: Fault (-1)
J1
AI1: 010 V
AI2: 0(4)20 mA
Application macros
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ACS550-01/U1 User’s Manual
Alternate macro
This macro provides an I/O configuration adopted to a sequence of DI control
signals used when alternating the rotation direction of the motor. To enable, set the
value of parameter 9902 to 3 (ALTERNATE).
Connection example:
X1
1…10 kohm
1
SCR
Signal cable shield (screen)
2
AI1
External speed reference 1: 010 V
3
AGND
Analog input circuit common
4
10V
Reference voltage 10 V DC
5
AI2
Not used
6
AGND
Analog input circuit common
7
AO1
Motor output speed: 020 mA
8
AO2
Output current: 020 mA
9
AGND
Analog output circuit common
10
24V
Auxiliary voltage output +24 V DC
11
GND
Auxiliary voltage output common
12
DCOM
Digital input common for all
13
DI1
Start fwd: If DI1 state is the same as DI2, the drive stops
14
DI2
Start reverse
15
DI3
Constant speed selection1
16
DI4
Constant speed selection1
17
DI5
Ramp pair selection: Activation selects 2nd acc/dec ramp pair
18
DI6
Run enable: Deactivation always stops the drive
19
RO1C
Relay output 1, programmable
20
RO1A
Default operation:
Note 1. Code:
21
RO1B
Ready =>19 connected to 21
0 = open, 1 = connected
22
RO2C
Relay output 2, programmable
DI3
DI4
Output
23
RO2A
Default operation:
0
0
Reference through AI1
24
RO2B
Running =>22 connected to 24
1
0
CONST SPEED 1 (1202)
25
RO3C
Relay output 3, programmable
0
1
CONST SPEED 2 (1203)
26
RO3A
Default operation:
1
1
CONST SPEED 3 (1204)
27
RO3B
Fault (-1) =>25 connected to 27
(Fault => 25 connected to 26)
Input signals
Output signals
Jumper setting
Analog reference (AI1)
• Analog output AO1: Speed
J1
Start, stop and direction (DI1,2)
• Analog output AO2: Current
AI1: 010 V
Constant speed selection (DI3,4)
• Relay output 1: Ready
AI2: 0(4)20 mA
Ramp pair 1/2 selection (DI5)
• Relay output 2: Running
or
Run enable (DI6)
• Relay output 3: Fault (-1)
J1
AI1: 010 V
AI2: 0(4)20 mA
Application macros
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81
Motor Potentiometer macro
This macro provides a cost-effective interface for PLCs that vary the speed of the
motor using only digital signals. To enable, set the value of parameter 9902 to
4
(MOTOR POT).
Connection example:
X1
1
SCR
Signal cable shield (screen)
2
AI1
Not used
3
AGND
Analog input circuit common
4
10V
Reference voltage 10 V DC
5
AI2
Not used
6
AGND
Analog input circuit common
7
AO1
Motor output speed: 020 mA
8
AO2
Output current: 020 mA
9
AGND
Analog output circuit common
10
24V
Auxiliary voltage output +24 V DC
11
GND
Auxiliary voltage output common
12
DCOM
Digital input common for all
13
DI1
Start/stop: Activation starts the drive.
14
DI2
Forward/reverse: Activation reverses rotation direction.
15
DI3
Reference up: Activation increases the reference1
16
DI4
Reference down: Activation decreases the reference1
17
DI5
Constant speed 1: 1202
18
DI6
Run enable: Deactivation always stops the drive.
19
RO1C
Relay output 1, programmable
20
RO1A
Default operation:
21
RO1B
Ready =>19 connected to 21
22
RO2C
Relay output 2, programmable
Note 1. For DI3 and DI4:
23
RO2A
Default operation:
• If both are active or inactive the
24
RO2B
Running =>22 connected to 24
speed reference is unchanged.
25
RO3C
Relay output 3, programmable
• The existing speed reference is
26
RO3A
Default operation:
stored during stop or power down.
27
RO3B
Fault (-1) =>25 connected to 27
Note 2.
(Fault => 25 connected to 26)
• Settings of the ramp times with
acceleration and deceleration time
2 (parameters 2205 and 2206).
Input signals
Output signals
Jumper setting
Start, stop and direction (DI1,2)
• Analog output AO1: Speed
J1
Reference up/down (DI3,4)
• Analog output AO2: Current
AI1: 010 V
Constant speed selection (DI5)
• Relay output 1: Ready
AI2: 0(4)20 mA
Run enable (DI6)
• Relay output 2: Running
or
• Relay output 3: Fault (-1)
J1
AI1: 010 V
AI2: 0(4)20 mA
Application macros
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ACS550-01/U1 User’s Manual
Hand-Auto macro
This macro provides an I/O configuration that is typically used in HVAC applications.
To enable, set the value of parameter 9902 to 5 (HAND/AUTO).
Note: Parameter 2108 START INHIBIT must remain in the default setting, 0 (OFF).
Connection example:
X1
1
SCR
Signal cable shield (screen)
1…10
kohm
2
AI1
External reference 1: 010 V (Hand Control)
3
AGND
Analog input circuit common
4
10V
Reference voltage 10 V DC
1
5
AI2
External reference 2: 020 mA (Auto Control)
6
AGND
Analog input circuit common
7
AO1
Motor output speed: 020 mA
8
AO2
Output current: 020 mA
9
AGND
Analog output circuit common
10
24V
Auxiliary voltage output +24 V DC
11
GND
Auxiliary voltage output common
12
DCOM
Digital input common for all
13
DI1
Start/Stop (Hand): Activation starts the drive
14
DI2
Forward/Reverse (Hand): Activation reverses rotation direction
15
DI3
EXT1/EXT2 Selection: Activation selects auto control
16
DI4
Run enable: Deactivation always stops the drive
17
DI5
Forward/Reverse (Auto): Activation reverses rotation direction
18
DI6
Start/Stop (Auto): Activation starts the drive
19
RO1C
Relay output 1, programmable
20
RO1A
Default operation:
21
RO1B
Ready =>19 connected to 21
22
RO2C
Relay output 2, programmable
Note 1.
23
RO2A
Default operation:
The sensor for AI2 is powered
24
RO2B
Running =>22 connected to 24
externally. See the manufacturer’s
25
RO3C
Relay output 3, programmable
instructions. To use sensors
26
RO3A
Default operation:
supplied by the drive aux. voltage
27
RO3B
Fault (-1) =>25 connected to 27
output, see page 86.
(Fault => 25 connected to 26)
Input signals
Output signals
Jumper setting
Two analog references (AI1, 2)
• Analog output AO1: Speed
J1
Start/stop - hand/auto (DI1, 6)
• Analog output AO2: Current
AI1: 010 V
Direction - hand/auto (DI2, 5)
• Relay output 1: Ready
AI2: 0(4)20 mA
Control location selection (DI3)
• Relay output 2: Running
or
Run enable (DI4)
• Relay output 3: Fault (-1)
J1
AI1: 010 V
AI2: 0(4)20 mA
Application macros
ACS550-01/U1 User’s Manual
83
PID Control macro
This macro provides parameter settings for closed-loop control systems such as
pressure control, flow control, etc. To enable, set the value of parameter 9902 to
6
(PID CONTROL).
Note: Parameter 2108 START INHIBIT must remain in the default setting, 0 (OFF).
Connection example:
X1
1…10 kohm
1
SCR
Signal cable shield (screen)
2
AI1
External ref. 1 (Manual) or Ext ref. 2 (PID): 010 V1
3
AGND
Analog input circuit common
Note 1.
4
10V
Reference voltage 10 V DC
3
Manual: 010V => speed reference
5
AI2
Actual signal (PID): 420 mA
PID: 010V => 0100% PID
6
AGND
Analog input circuit common
setpoint
7
AO1
Motor output speed: 020 mA
8
AO2
Output current: 020 mA
Note 3.
9
AGND
Analog output circuit common
The sensor for AI2 is powered exter-
nally. See the manufacturer’s instruc-
Auxiliary voltage output +24 V DC
tions. To use sensors supplied by the
10
24V
drive aux. voltage output, see page 86.
11
GND
Auxiliary voltage output common
12
DCOM
Digital input common for all
13
DI1
Start/Stop (Hand): Activation starts the drive
14
DI2
EXT1/EXT2 selection: Activation selects PID control
15
DI3
Constant speed selection 1: (Not used in PID control)2
16
DI4
Constant speed selection 2: (Not used in PID control)2
17
DI5
Run enable: Deactivation always stops the drive
18
DI6
Start/Stop (PID): Activation starts the drive
19
RO1C
Relay output 1, programmable
20
RO1A
Default operation:
Note 2. Code:
21
RO1B
Ready =>19 connected to 21
0 = open, 1 = connected
22
RO2C
Relay output 2, programmable
DI3
DI4
Output
23
RO2A
Default operation:
0
0
Reference through AI1
24
RO2B
Running =>22 connected to 24
1
0
CONST SPEED 1 (1202)
25
RO3C
Relay output 3, programmable
0
1
CONST SPEED 2 (1203)
26
RO3A
Default operation:
1
1
CONST SPEED 3 (1204)
27
RO3B
Fault (-1) =>25 connected to 27
(Fault => 25 connected to 26)
Input signals
Output signals
Jumper setting
Analog reference (AI1)
• Analog output AO1: Speed
J1
Actual value (AI2)
• Analog output AO2: Current
AI1: 010 V
Start/stop - hand/PID (DI1, 6)
• Relay output 1: Ready
AI2: 0(4)20 mA
EXT1/EXT2 selection (DI2)
• Relay output 2: Running
or
Constant speed selection (DI3, 4)
• Relay output 3: Fault (-1)
J1
AI1: 010 V
Run enable (DI5)
AI2: 0(4)20 mA
Note: Use the following switch-on order:
1. EXT1/EXT2
2. Run Enable
3. Start.
Application macros
84
ACS550-01/U1 User’s Manual
PFC macro
This macro provides parameter settings for pump and fan control (PFC) applications.
To enable, set the value of parameter 9902 to 7 (PFC CONTROL).
Note: Parameter 2108 START INHIBIT must remain in the default setting, 0 (OFF).
Connection example:
X1
1…10 kohm
1
SCR
Signal cable shield (screen)
2
AI1
External ref. 1 (Manual) or Ext ref. 2 (PID/PFC): 010 V1
3
AGND
Analog input circuit common
Note 1.
4
10V
Reference voltage 10 V DC
Manual: 010V => 050 Hz
2
5
AI2
Actual signal (PID): 420 mA
PID/PFC: 010V => 0100% PID
6
AGND
Analog input circuit common
setpoint
7
AO1
Output frequency: 020 mA
8
AO2
Actual 1 (PI controller actual value): 0(4)20 mA
9
AGND
Analog output circuit common
10
24V
Auxiliary voltage output +24 V DC
11
GND
Auxiliary voltage output common
12
DCOM
Digital input common for all
13
DI1
Start/Stop (Manual): Activation starts the drive
14
DI2
Run enable: Deactivation always stops the drive
15
DI3
EXT1/EXT2 selection: Activation selects PFC control
16
DI4
Interlock: Deactivation always stops the drive
17
DI5
Interlock: Deactivation stops constant speed motor
18
DI6
Start/Stop (PFC): Activation starts the drive
Note 2.
19
RO1C
Relay output 1, programmable
The sensor for AI2 is powered exter-
20
RO1A
Default operation:
nally. See the manufacturer’s instruc-
21
RO1B
Running =>19 connected to 21
tions. To use sensors supplied by the
22
RO2C
Relay output 2, programmable
drive aux. voltage output, see page 86.
23
RO2A
Default operation:
24
RO2B
Fault (-1) =>22 connected to 24 (Fault => 22 connected to 23)
25
RO3C
Relay output 3, programmable
26
RO3A
Default operation:
27
RO3B
Auxiliary motor switched on=>25 connected to 27
Input signals
Output signals
Jumper setting
Analog ref. and actual (AI1, 2)
• Analog output AO1: Frequency
J1
Start/stop - manual/PFC (DI1, 6)
• Analog output AO2: Actual 1
AI1: 010 V
Run enable (DI2)
• Relay output 1: Running
AI2: 0(4)20 mA
EXT1/EXT2 selection (DI3)
• Relay output 2: Fault (-1)
or
Interlock (DI4, 5)
• Relay output 3: Aux. motor ON
J1
AI1: 010 V
AI2: 0(4)20 mA
Note: Use the following switch-on order:
1. EXT1/EXT2
2. Run Enable
3. Start.
Application macros
ACS550-01/U1 User’s Manual
85
Torque Control macro
This macro provides parameter settings for applications that require torque control of
the motor. Control can also be switched to speed control. To enable, set the value of
parameter 9902 to 8 (TORQUE CTRL).
Connection example:
X1
1…10
kohm
1
SCR
Signal cable shield (screen)
2
AI1
External speed reference 1: 010 V
3
AGND
Analog input circuit common
4
10V
Reference voltage 10 V DC
2
5
AI2
External torque reference: 4…20 mA
6
AGND
Analog input circuit common
7
AO1
Motor output speed: 020 mA
Note 1.
8
AO2
Output current: 020 mA
• Reverses rotation direction in
9
AGND
Analog output circuit common
speed control.
10
24V
Auxiliary voltage output +24 V DC
• Reverses torque direction in
11
GND
Auxiliary voltage output common
torque control.
12
DCOM
Digital input common for all
13
DI1
Start/stop: Activation starts the drive.
14
DI2
Forward/reverse: Activation reverses direction1
15
DI3
Speed/torque control: Activation selects torque control
16
DI4
Constant speed 1: 1202
17
DI5
Ramp pair selection: Activate to select 2nd acc/dec ramp pair
18
DI6
Run enable: Deactivation always stops the drive
19
RO1C
Relay output 1, programmable
Note 2.
20
RO1A
Default operation:
The sensor for AI2 is powered
21
RO1B
Ready =>19 connected to 21
externally. See the manufacturer’s
22
RO2C
Relay output 2, programmable
instructions. To use sensors supplied
23
RO2A
Default operation:
by the drive aux. voltage output, see
24
RO2B
Running =>22 connected to 24
page 86.
25
RO3C
Relay output 3, programmable
26
RO3A
Default operation:
27
RO3B
Fault (-1) =>25 connected to 27
(Fault => 25 connected to 26)
Input signals
Output signals
Jumper setting
Two analog references (AI1, 2)
• Analog output AO1: Speed
J1
Start/stop and direction (DI1, 2)
• Analog output AO2: Current
AI1: 010 V
Speed/torque control (DI3)
• Relay output 1: Ready
AI2: 0(4)20 mA
Constant speed selection (DI4)
• Relay output 2: Running
or
Ramp pair 1/2 selection (DI5)
• Relay output 3: Fault (-1)
J1
AI1: 010 V
Run enable (DI6)
AI2: 0(4)20 mA
Application macros
86
ACS550-01/U1 User’s Manual
Connection examples of two-wire and three-wire sensors
Many applications use process PI(D) and need a feedback signal from the process.
The feedback signal is typically connected to analog input 2 (AI2).
The macro wiring diagrams for each macro earlier in this chapter use an externally
powered sensor (connections not shown). The figures below give examples of
connections using a two-wire or three-wire sensor/transmitter supplied by the drive
auxiliary voltage output.
Two-wire sensor/transmitter
X1 / control board
4…20 mA
P
5
AI2
Process actual value measurement,
+
I
6
AGND
0(4) … 20 mA, Rin
= 100 ohm
X1 / control board
10
+24 V
Auxiliary voltage output, non-isolated,
11
GND
24 V DC, 250 mA
Note: The sensor is supplied through its current output and the drive feeds the supply voltage (+24 V).
Thus the output signal must be 4…20 mA, not 0…20 mA
Three-wire sensor/transmitter
X1 / control board
OUT
0(4)…20 mA
P
5
AI2
Process actual value measurement,
-
6
AGND
0(4) … 20 mA, Rin
= 100 ohm
I
+
X1 / control board
10
+24 V
Auxiliary voltage output, non-isolated,
11
GND
24 V DC, 250 mA
Application macros
ACS550-01/U1 User’s Manual
87
Connection for obtaining 0…10 V from analog outputs
To obtain 0…10 V from analog outputs, connect a 500 ohm resistor (or two 1 kohm
resistors in parallel) between the analog output and analog output circuit common
AGND.
Examples for analog output 2 AO2 are shown in the figure below.
X1
8
AO2
Analog output 2. Default output 0…20 mA.
500 ohm
Analog input circuit common. Internally connected to chassis
9
AGND
through a 1 Mohm resistor.
X1
8
AO2
Analog output 2. Default output 0…20 mA.
1 kohm
1 kohm
Analog input circuit common. Internally connected to chassis
9
AGND
through a 1 Mohm resistor.
Application macros
88
ACS550-01/U1 User’s Manual
User parameter sets
In addition to the standard application macros, it is possible to save two user
parameter sets into the permanent memory and load them at a later time. A user
parameter set consists of the user parameter settings, including Group 99: START-
UP DATA, and the results of the motor identification. The panel reference is also
saved if the user parameter set is saved and loaded in local control. The remote
control setting is saved into the user parameter set, but the local control setting is
not.
The steps below show how to save and load User Parameter Set 1. The procedure
for User Parameter Set 2 is identical, only the parameter 9902 values are different.
To save User Parameter Set 1:
• Adjust the parameters. Perform the motor identification if it is needed in the
application but it is not done yet.
• Save the parameter settings and the results of the motor identification to the
permanent memory by changing parameter 9902 to -1 (USER S1 SAVE).
MENU
SAVE
ENTER
• Press
(Assistant Control Panel) or
(Basic Control Panel).
To load User Parameter Set 1:
• Change parameter 9902 to 0 (USER S1 LOAD).
MENU
SAVE
ENTER
• Press
(Assistant Control Panel) or
(Basic Control Panel) to load.
The user parameter set can also be switched through digital inputs (see parameter
1605).
Note: Loading the user parameter set restores the parameter settings including
Group 99: START-UP DATA and the results of the motor identification. Check that
the settings correspond to the motor used.
Hint: The user can for example switch the drive between two motors without having
to adjust the motor parameters and to repeat the motor identification every time the
motor is changed. The user needs only to adjust the settings and perform the motor
identification once for each motor and then to save the data as two user parameter
sets. When the motor is changed, only the corresponding user parameter set needs
to be loaded, and the drive is ready to operate.
Application macros
ACS550-01/U1 User’s Manual
89
Macro default values for parameters
Parameter default values are listed in section Complete parameter list on page 91.
Changing from the default macro (ABB Standard), that is, editing the value of
parameter 9902, changes the parameter default values as defined in the following
tables.
Note: There are two sets of values because the defaults are configured for 50 Hz/
IEC compliance (ACS550-01) and 60 Hz/NEMA compliance (ACS550-U1).
ACS550-01
Motor
ABB
PID
PFC
Torque
Parameter
3-wire
Alternate
Potenti-
Hand-auto
Standard
Control
Control
Control
ometer
9902
APPLIC MACRO
1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
ABB STANDARD
3-WIRE
ALTERNATE
MOTOR POT
HAND/AUTO
PID CONTROL
PFC CONTROL
TORQUE CTRL
9904
MOTOR CTRL
3 = SCALAR:
1 = VECTOR:
1 = VECTOR:
1 = VECTOR:
1 = VECTOR:
1 = VECTOR:
3 = SCALAR:
2 = VECTOR:
MODE
FREQ
SPEED
SPEED
SPEED
SPEED
SPEED
FREQ
TORQUE
1001
EXT1 COMMANDS
2 = DI1,2
4 = DI1P,2P,3
9 = DI1F,2R
2 = DI1,2
2 = DI1,2
1 = DI1
1 = DI1
2 = DI1,2
1002
EXT2 COMMANDS
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
7 = DI6,5
6 = DI6
6 = DI6
2 = DI1,2
1003
DIRECTION
3 = REQUEST
3 = REQUEST
3 = REQUEST
3 = REQUEST
3 = REQUEST
1 = FORWARD
1 = FORWARD
3 = REQUEST
1102
EXT1/EXT2 SEL
0 = EXT1
0 = EXT1
0 = EXT1
0 = EXT1
3 = DI3
2 = DI2
3 = DI3
3 = DI3
1103
REF1 SELECT
1 = AI1
1 = AI1
1 = AI1
12 =
1 = AI1
1 = AI1
1 = AI1
1 = AI1
DI3U,4D(NC)
1106
REF2 SELECT
2 = AI2
2 = AI2
2 = AI2
2 = AI2
2 = AI2
19 = PID1OUT
19 = PID1OUT
2 = AI2
1201
CONST SPEED SEL
9 = DI3,4
10 = DI4,5
9 = DI3,4
5 = DI5
0 = NOT SEL
9 = DI3,4
0 = NOT SEL
4 = DI4
1304
MINIMUM AI2
0.0%
0.0%
0.0%
0.0%
20.0%
20.0%
20.0%
20.0%
1401
RELAY OUTPUT 1
1 = READY
1 = READY
1 = READY
1 = READY
1 = READY
1 = READY
2 = RUN
1 = READY
1402
RELAY OUTPUT 2
2 = RUN
2 = RUN
2 = RUN
2 = RUN
2 = RUN
2 = RUN
3 = FAULT(-1)
2 = RUN
1403
RELAY OUTPUT 3
3 = FAULT(-1)
3 = FAULT(-1)
3 = FAULT(-1)
3 = FAULT(-1)
3 = FAULT(-1)
3 = FAULT(-1)
31 = PFC
3 = FAULT(-1)
1501
AO1 CONTENT SEL
103 = 0103
102 = 0102
102 = 0102
102 = 0102
102 = 0102
102 = 0102
103 = 0103
102 = 0102
OUTPUT FREQ
SPEED
SPEED
SPEED
SPEED
SPEED
OUTPUT FREQ
SPEED
1507
AO2 CONTENT SEL
104 =
104 =
104 =
104 =
104 =
104 =
130 =
104 =
CURRENT
CURRENT
CURRENT
CURRENT
CURRENT
CURRENT
PID 1 FBK
CURRENT
1510
MINIMUM AO2
0.0 mA
0.0 mA
0.0 mA
0.0 mA
0.0 mA
0.0 mA
4.0 mA
0.0 mA
1601
RUN ENABLE
0 = NOT SEL
0 = NOT SEL
6 = DI6
6 = DI6
4 = DI4
5 = DI5
2 = DI2
6 = DI6
2201
ACC/DEC 1/2 SEL
5 = DI5
0 = NOT SEL
5 = DI5
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
5 = DI5
3201
SUPERV 1 PARAM
103 = 0103
102 = 0102
102 = 0102
102 = 0102
102 = 0102
102 = 0102
103 = 0103
102 = 0102
OUTPUT FREQ
SPEED
SPEED
SPEED
SPEED
SPEED
OUTPUT FREQ
SPEED
3401
SIGNAL1 PARAM
103 = 0103
102 = 0102
102 = 0102
102 = 0102
102 = 0102
102 = 0102
103 = 0103
102 = 0102
OUTPUT FREQ
SPEED
SPEED
SPEED
SPEED
SPEED
OUTPUT FREQ
SPEED
4001
GAIN
1.0
1.0
1.0
1.0
1.0
1.0
2.5
1.0
4002
INTEGRATION TIME
60.0 s
60.0 s
60.0 s
60.0 s
60.0 s
60.0 s
3.0 s
60.0 s
4101
GAIN
1.0
1.0
1.0
1.0
1.0
1.0
2.5
1.0
4102
INTEGRATION TIME
60.0 s
60.0 s
60.0 s
60.0 s
60.0 s
60.0 s
3.0 s
60.0 s
8123
PFC ENABLE
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
1 = ACTIVE
0 = NOT SEL
Application macros
90
ACS550-01/U1 User’s Manual
ACS550-U1
Motor
ABB
PID
PFC
Torque
Parameter
3-wire
Alternate
Potenti-
Hand-auto
Standard
Control
Control
Control
ometer
9902
APPLIC MACRO
1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
ABB STANDARD3-WIRE
ALTERNATE
MOTOR POT
HAND/AUTO
PID CONTROL
PFC CONTROL
TORQUE CTRL
9904
MOTOR CTRL
3 = SCALAR:
1 = VECTOR:
1 = VECTOR:
1 = VECTOR:
1 = VECTOR:
1 = VECTOR:
3 = SCALAR:
2 = VECTOR:
MODE
FREQ
SPEED
SPEED
SPEED
SPEED
SPEED
FREQ
TORQUE
1001
EXT1 COMMANDS
2 = DI1,2
4 = DI1P,2P,3
9 = DI1F,2R
2 = DI1,2
2 = DI1,2
1 = DI1
1 = DI1
2 = DI1,2
1002
EXT2 COMMANDS
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
7 = DI6,5
6 = DI6
6 = DI6
2 = DI1,2
1003
DIRECTION
3 = REQUEST
3 = REQUEST
3 = REQUEST
3 = REQUEST
3 = REQUEST
1 = FORWARD
1 = FORWARD
3 = REQUEST
1102
EXT1/EXT2 SEL
0 = EXT1
0 = EXT1
0 = EXT1
0 = EXT1
3 = DI3
2 = DI2
3 = DI3
3 = DI3
1103
REF1 SELECT
1 = AI1
1 = AI1
1 = AI1
12 =
1 = AI1
1 = AI1
1 = AI1
1 = AI1
DI3U,4D(NC)
1106
REF2 SELECT
2 = AI2
2 = AI2
2 = AI2
2 = AI2
2 = AI2
19 = PID1OUT
19 = PID1OUT
2 = AI2
1201
CONST SPEED SEL
9 = DI3,4
10 = DI4,5
9 = DI3,4
5 = DI5
0 = NOT SEL
9 = DI3,4
0 = NOT SEL
4 = DI4
1304
MINIMUM AI2
0.0%
0.0%
0.0%
0.0%
20.0%
20.0%
20.0%
20.0%
1401
RELAY OUTPUT 1
1 = READY
1 = READY
1 = READY
1 = READY
1 = READY
1 = READY
2 = RUN
1 = READY
1402
RELAY OUTPUT 2
2 = RUN
2 = RUN
2 = RUN
2 = RUN
2 = RUN
2 = RUN
3 = FAULT(-1)
2 = RUN
1403
RELAY OUTPUT 3
3 = FAULT(-1)
3 = FAULT(-1)
3 = FAULT(-1)
3 = FAULT(-1)
3 = FAULT(-1)
3 = FAULT(-1)
31 = PFC
3 = FAULT(-1)
1501
AO1 CONTENT SEL
103 = 0103
102 = 0102
102 = 0102
102 = 0102
102 = 0102
102 = 0102
103 = 0103
102 = 0102
OUTPUT FREQ
SPEED
SPEED
SPEED
SPEED
SPEED
OUTPUT FREQ
SPEED
1507
AO2 CONTENT SEL
104 =
104 =
104 =
104 =
104 =
104 =
130 =
104 =
CURRENT
CURRENT
CURRENT
CURRENT
CURRENT
CURRENT
PID 1 FBK
CURRENT
1510
MINIMUM AO2
0.0 mA
0.0 mA
0.0 mA
0.0 mA
0.0 mA
0.0 mA
4.0 mA
0.0 mA
1601
RUN ENABLE
0 = NOT SEL
0 = NOT SEL
6 = DI6
6 = DI6
4 = DI4
5 = DI5
2 = DI2
6 = DI6
2201
ACC/DEC 1/2 SEL
5 = DI5
0 = NOT SEL
5 = DI5
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
5 = DI5
3201
SUPERV 1 PARAM
103 = 0103
102 = 0102
102 = 0102
102 = 0102
102 = 0102
102 = 0102
103 = 0103
102 = 0102
OUTPUT FREQ
SPEED
SPEED
SPEED
SPEED
SPEED
OUTPUT FREQ
SPEED
3401
SIGNAL1 PARAM
103 = 0103
102 = 0102
102 = 0102
102 = 0102
102 = 0102
102 = 0102
103 = 0103
102 = 0102
OUTPUT FREQ
SPEED
SPEED
SPEED
SPEED
SPEED
OUTPUT FREQ
SPEED
4001
GAIN
1.0
1.0
1.0
1.0
1.0
1.0
2.5
1.0
4002
INTEGRATION TIME
60.0 s
60.0 s
60.0 s
60.0 s
60.0 s
60.0 s
3.0 s
60.0 s
4101
GAIN
1.0
1.0
1.0
1.0
1.0
1.0
2.5
1.0
4102
INTEGRATION TIME
60.0 s
60.0 s
60.0 s
60.0 s
60.0 s
60.0 s
3.0 s
60.0 s
8123
PFC ENABLE
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
0 = NOT SEL
1 = ACTIVE
0 = NOT SEL
Application macros
ACS550-01/U1 User’s Manual
91
Parameters
Complete parameter list
The following table lists all parameters. Table header abbreviations are:
• S = Parameters can be modified only when the drive is stopped.
• User = Space to enter desired parameter values.
Some values depend on the “construction” as indicated in the table by
“-01:” = Setup and parts specific to IEC installation and compliance or
“-U1:” = Setup and parts specific to US installation and NEMA compliance.
Refer to the type designation on the drive, for example ACS550-01-08A8-4.
Code
Name
Range
Resolution
Default
User
S
Group 99: START-UP DATA
9901
LANGUAGE
0…16 / 0…3
1
0 (ENGLISH)
9902
APPLIC MACRO
-3…8, 31
1
1 (ABB STANDARD)
9904
MOTOR CTRL MODE
1 = VECTOR:SPEED, 2 = VECTOR:TORQUE,
1
3 (SCALAR:FREQ)
3 = SCALAR:FREQ
9905
MOTOR NOM VOLT
-01-yyyy-2: 115…345 V /
1V
-01-yyyy-2: 230 V /
-U1-yyyy-2: 115…345 V
-U1-yyyy-2: 230 V
-01-yyyy-4: 200…600 V /
-01:-yyyy-4 400 V /
-U1-yyyy-4: 230…690 V
-U1-yyyy-4: 460
V
-U1-yyyy-6: 288…862 V
-U1-yyyy-6: 575
V
9906
MOTOR NOM CURR
0.2 · I2hd … 2.0 · I2hd
0.1 A
1.0 · I2hd
9907
MOTOR NOM FREQ
10.0…500.0 Hz
0.1 Hz
-01: 50.0 Hz /
-U1: 60.0 Hz
9908
MOTOR NOM SPEED
50…30000 rpm
1 rpm
Size dependent
9909
MOTOR NOM POWER
0.2…3.0 · Phd
-01: 0.1 kW /
1.0 · Phd
-U1: 0.1 hp
9910
ID RUN
0 = OFF/IDMAGN, 1 = ON
1
0 (OFF/IDMAGN)
9915
MOTOR COSPHI
0 = IDENTIFIED, 0.01…0.97
0.01
0 (IDENTIFIED)
Group 01: OPERATING DATA
0101
SPEED & DIR
-30000…30000 rpm
1 rpm
-
0102
SPEED
0…30000 rpm
1 rpm
-
0103
OUTPUT FREQ
0.0…500.0 Hz
0.1 Hz
-
0104
CURRENT
0.0…2.0 · I2hd
0.1 A
-
0105
TORQUE
-200.0…200.0%
0.1%
-
0106
POWER
-2.0…2.0 · Phd
0.1 kW
-
0107
DC BUS VOLTAGE
0…2.5 · VdN
1V
-
0109
OUTPUT VOLTAGE
0…2.0 · VdN
1V
-
0110
DRIVE TEMP
0.0…150.0C
0.1C
-
0111
EXTERNAL REF 1
0.0…500.0 Hz / 0…30000 rpm
0.1 Hz / 1 rpm
-
0112
EXTERNAL REF 2
0.0…100.0% (0.0…600.0% for torque)
0.1%
-
0113
CTRL LOCATION
0 = LOCAL, 1 = EXT1, 2 = EXT2
1
-
Parameters
92
ACS550-01/U1 User’s Manual
Code
Name
Range
Resolution
Default
User
S
0114
RUN TIME (R)
0…9999 h
1h
-
0115
KWH COUNTER (R)
0…65535 kWh
1 kWh
-
0116
APPL BLK OUTPUT
0.0…100.0% (0.0…600.0% for torque)
0.1%
-
0118
DI 1-3 STATUS
000…111 (0…7 decimal)
1
-
0119
DI 4-6 STATUS
000…111 (0…7 decimal)
1
-
0120
AI 1
0.0…100.0%
0.1%
-
0121
AI 2
0.0…100.0%
0.1%
-
0122
RO 1-3 STATUS
000…111 (0…7 decimal)
1
-
0123
RO 4-6 STATUS
000…111 (0…7 decimal)
1
-
0124
AO 1
0.0…20.0 mA
0.1 mA
-
0125
AO 2
0.0…20.0 mA
0.1 mA
-
0126
PID 1 OUTPUT
-1000.0…1000.0%
0.1%
-
0127
PID 2 OUTPUT
-100.0…100.0%
0.1%
-
0128
PID 1 SETPNT
Unit and scale defined by par. 4006/
-
-
4106 and 4007/4107
0129
PID 2 SETPNT
Unit and scale defined by par. 4206 and
-
4207
0130
PID 1 FBK
Unit and scale defined by par. 4006/
-
-
4106 and 4007/4107
0131
PID 2 FBK
Unit and scale defined by par. 4206 and
-
-
4207
0132
PID 1 DEVIATION
Unit and scale defined by par. 4006/
-
-
4106 and 4007/4107
0133
PID 2 DEVIATION
Unit and scale defined by par. 4206 and
-
-
4207
0134
COMM RO WORD
0…65535
1
-
0135
COMM VALUE 1
-32768…+32767
1
-
0136
COMM VALUE 2
-32768…+32767
1
-
0137
PROCESS VAR 1
-
1
0138
PROCESS VAR 2
-
1
0139
PROCESS VAR 3
-
1
0140
RUN TIME
0.00…499.99 kh
0.01 kh
-
0141
MWH COUNTER
0…65535 MWh
1 MWh
-
0142
REVOLUTION CNTR
0…65535 Mrev
1 Mrev
-
0143
DRIVE ON TIME HI
0…65535 days
1 day
-
0144
DRIVE ON TIME LO
00:00:00…23:59:58
1 = 2 s
-
0145
MOTOR TEMP
Par. 3501 = 1…3: -10…200 °C
1
-
Par. 3501 = 4: 0…5000 ohm
Par. 3501 = 5…6: 0…1
0146
MECH ANGLE
0…32768
1
-
0147
MECH REVS
-32768 …+32767
1
-
0148
Z PLS DETECTED
0 = NOT DETECTED, 1 = DETECTED
1
-
0150
CB TEMP
-20.0…150.0 °C
1.0 °C
-
0153
MOT THERM STRESS
0.0…100.0%
0.1%
-
0158
PID COMM VALUE 1
-32768 …+32767
1
-
0159
PID COMM VALUE 2
-32768 …+32767
1
-
0174
SAVED KWH
0.0…999.9 kWh
0.1 kWh
-
Parameters
ACS550-01/U1 User’s Manual
93
Code
Name
Range
Resolution
Default
User
S
0175
SAVED MWH
0…65535 MWh
1 MWh
-
0176
SAVED AMOUNT 1
0.0…999.9
0.1
-
0177
SAVED AMOUNT 2
0…65535
1
-
0178
SAVED CO2
0.0…6553.5 tn
0.1 tn
-
Group 03: FB ACTUAL SIGNALS
0301
FB CMD WORD 1
-
-
-
0302
FB CMD WORD 2
-
-
-
0303
FB STS WORD 1
-
-
-
0304
FB STS WORD 2
-
1
-
0305
FAULT WORD 1
-
1
-
0306
FAULT WORD 2
-
1
-
0307
FAULT WORD 3
-
1
-
0308
ALARM WORD 1
-
1
-
0309
ALARM WORD 2
-
1
-
Group 04: FAULT HISTORY
0401
LAST FAULT
Fault codes (panel displays as text)
1
0
0402
FAULT TIME 1
Date dd.mm.yy / power-on time in days
1 day
0
0403
FAULT TIME 2
Time hh.mm.ss
2s
0
0404
SPEED AT FLT
-32768…+32767
1 rpm
0
0405
FREQ AT FLT
-3276.8…+3276.7
0.1 Hz
0
0406
VOLTAGE AT FLT
0.0…6553.5
0.1 V
0
0407
CURRENT AT FLT
0.0…6553.5
0.1 A
0
0408
TORQUE AT FLT
-3276.8…+3276.7
0.1%
0
0409
STATUS AT FLT
0000…FFFF hex
1
0
0410
DI 1-3 AT FLT
000…111 (0…7 decimal)
1
0
0411
DI 4-6 AT FLT
000…111 (0…7 decimal)
1
0
0412
PREVIOUS FAULT 1
As par. 0401
1
0
0413
PREVIOUS FAULT 2
As par. 0401
1
0
Group 10: START/STOP/DIR
1001
EXT1 COMMANDS
0…14
1
2 (DI1,2)
1002
EXT2 COMMANDS
0…14
1
0 (NOT SEL)
1003
DIRECTION
1 = FORWARD, 2 = REVERSE,
1
3 (REQUEST)
3 = REQUEST
1004
JOGGING SEL
-6…6
1
0 (NOT SEL)
Group 11: REFERENCE SELECT
1101
KEYPAD REF SEL
1 = REF1(Hz/rpm), 2 = REF2(%)
1
1 [REF1(Hz/rpm)]
1102
EXT1/EXT2 SEL
-6…12
1
0 (EXT1)
1103
REF1 SELECT
0…17, 20…21
1
1 (AI1)
1104
REF1 MIN
0.0…500.0 Hz / 0…30000 rpm
0.1 Hz / 1 rpm
0.0 Hz / 0 rpm
1105
REF1 MAX
0.0…500.0 Hz / 0…30000 rpm
0.1 Hz / 1 rpm
-01: 50.0 (52.0) Hz /
1500 rpm
-U1: 60.0 (62.0) Hz /
1800 rpm
1106
REF2 SELECT
0…17, 19…21
1
2 (AI2)
1107
REF2 MIN
0.0…100.0% (0.0…600.0% for torque)
0.1%
0.0%
1108
REF2 MAX
0.0…100.0% (0.0…600.0% for torque)
0.1%
100.0%
Parameters
94
ACS550-01/U1 User’s Manual
Code
Name
Range
Resolution
Default
User
S
Group 12: CONSTANT SPEEDS
1201
CONST SPEED SEL
-14 …19
1
9 (DI3,4)
1202
CONST SPEED 1
0.0…500.0 Hz / 0…30000 rpm
0.1 Hz / 1
rpm
-01: 5.0 Hz / 300 rpm
-U1: 6.0 Hz / 360 rpm
1203
CONST SPEED 2
0.0…500.0 Hz / 0…30000 rpm
0.1 Hz / 1
rpm
-01: 10.0 Hz / 600 rpm
-U1: 12.0 Hz / 720 rpm
1204
CONST SPEED 3
0.0…500.0 Hz / 0…30000 rpm
0.1 Hz / 1
rpm
-01: 15.0 Hz / 900 rpm
-U1: 18.0 Hz / 1080 rpm
1205
CONST SPEED 4
0.0…500.0 Hz / 0…30000 rpm
0.1 Hz / 1
rpm
-01: 20.0 Hz / 1200 rpm
-U1: 24.0 Hz / 1440 rpm
1206
CONST SPEED 5
0.0…500.0 Hz / 0…30000 rpm
0.1 Hz / 1
rpm
-01: 25.0 Hz / 1500 rpm
-U1: 30.0 Hz / 1800 rpm
1207
CONST SPEED 6
0.0…500.0 Hz / 0…30000 rpm
0.1 Hz / 1
rpm
-01: 40.0 Hz / 2400 rpm
-U1: 48.0 Hz / 2880 rpm
1208
CONST SPEED 7
0.0…500.0 Hz / 0…30000 rpm
0.1 Hz / 1
rpm
-01: 50.0 Hz / 3000 rpm
-U1: 60.0 Hz / 3600 rpm
1209
TIMED MODE SEL
1 = EXT/CS1/2/3, 2
= CS1/2/3/4
1
2 (CS1/2/3/4)
Group 13: ANALOG INPUTS
1301
MINIMUM AI1
0.0…100.0%
0.1%
0.0%
1302
MAXIMUM AI1
0.0…100.0%
0.1%
100.0%
1303
FILTER AI1
0.0…10.0 s
0.1 s
0.1 s
1304
MINIMUM AI2
0.0…100.0%
0.1%
0.0%
1305
MAXIMUM AI2
0.0…100.0%
0.1%
100.0%
1306
FILTER AI2
0.0…10.0 s
0.1 s
0.1 s
Group 14: RELAY OUTPUTS
1401
RELAY OUTPUT 1
0…44, 46, 47, 52
1
1 (READY)
1402
RELAY OUTPUT 2
0…44, 46, 47, 52
1
2 (RUN)
1403
RELAY OUTPUT 3
0…44, 46, 47, 52